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Home >> ABB >> ABB 5SHY35L4512 SCR control unit module

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ABB 5SHY35L4512 SCR control unit module

Printed circuit boards

Fibre optic cables

WARNING! Ignoring the following instructions can cause damage to the printed

circuit boards:

• The printed circuit boards contain components sensitive to electrostatic

discharge. Wear a grounding wrist band when handling the boards. Do not

touch the boards unnecessarily.

WARNING! Ignoring the following instructions can cause equipment malfunction

and damage to the fibre optic cables:

• Handle the fibre optic cables with care. When unplugging optic cables, always

grab the connector, not the cable itself. Do not touch the ends of the fibres with

bare hands as the fibre is extremely sensitive to dirt. The minimum allowed

bend radius is 35 mm (1.4 in.)
These warnings are intended for all who plan the operation of the drive or operate

the drive.

WARNING! Ignoring the following instructions can cause physical injury or death,

or damage to the equipment:

• Before adjusting the drive and putting it into service, make sure that the motor

and all driven equipment are suitable for operation throughout the speed range

provided by the drive. The drive can be adjusted to operate the motor at

speeds above and below the speed provided by connecting the motor directly

to the power line.

• Do not activate automatic fault reset functions of the Standard Control Program

if dangerous situations can occur. When activated, these functions will reset

the drive and resume operation after a fault.

• Do not control the motor with the disconnecting device; instead, use the control

panel keys and , or commands via the I/O board of the drive. The

maximum allowed number of charging cycles of the DC capacitors (i.e. power ups by applying power) is five in ten minutes.

Note:

• If an external source for start command is selected and it is ON, the drive (with

Standard Control Program) will start immediately after fault reset unless the

drive is configured for 3-wire (a pulse) start/stop.

• When the control location is not set to Local (L not shown in the status row of

the display), the stop key on the control panel will not stop the drive. To stop

the drive using the control panel, press the LOC/REM key and then the stop

These are additional warnings concerning permanent magnet motor drives. Ignoring

the instructions can cause physical injury or death, or damage to the equipment.

Note: Controlling a permanent magnet motor is only allowed using the ACS800

Permanent Magnet Synchronous Machine Drive Application Program.

Installation and maintenance work

WARNING! Do not work on the drive when the permanent magnet motor is rotating.

Also, when the supply power is switched off and the inverter is stopped, a rotating

permanent magnet motor feeds power to the intermediate circuit of the drive and the

supply connections become live.

Before installation and maintenance work on the drive:

• Stop the motor.

• Ensure that the motor cannot rotate during work. Prevent the start-up of any

drives in the same mechanical group by opening the Prevention of unexpected

start-up switch (option +Q950) or the Safe torque off switch (option +Q967) and

padlocking it. Make sure that no other system, like hydraulic crawling drives, are

able to rotate the motor directly or through any mechanical connection like felt,

nip, rope, etc.

• Ensure that there is no voltage on the drive power terminals:

Alternative 1) Disconnect the motor from the drive with a safety switch or by other

means. Measure that there is no voltage present on the drive input, output or DC

terminals (U1, V1, W1, U2, V2, W2, UDC+, UDC-).

Alternative 2) Measure that there is no voltage present on the drive input, output

or DC terminals (U1, V1, W1, U2, V2, W2, UDC+, UDC-). Ground the drive output

terminals temporarily by connecting them together as well as to the PE.

Alternative 3) If possible, both of the above.

Start-up and operation

WARNING! Do not run the motor over the rated speed. Motor overspeed leads to

overvoltage which may damage or explode the capacitors in the intermediate circuit

of the drive.

What this chapter contains

This chapter describes the intended audience and contents of the manual. It

contains a flowchart of steps in checking the delivery, installing and commissioning

the drive. The flowchart refers to chapters/sections in this manual and other

manuals.

Target audience

This manual is intended for people who plan the electrical installation, install,

commission, use and service the drive. Read the manual before working on the

drive. The reader is expected to know the fundamentals of electricity, wiring,

electrical components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial units are shown.

Special US instructions for installations within the United States that must be

installed per the National Electrical Code and local codes are marked with (US).

Categorization according to the frame size

The instructions, technical data and dimensional drawings which concern only

certain frame sizes are marked with the symbol of the frame size R2, R3... or R8.

The frame size is not marked on the drive designation label. To identify the frame

size of your drive, see rating tables in chapter Technical data.

Categorization according to the plus code

The instructions, technical data and dimensional drawings which concern only

certain optional selections are marked with plus codes, e.g. +E210 or +H354. The

options included in the drive can be identified from the plus codes visible on the type

designation label of the drive. The plus code selections are listed in chapter

Operation principle and hardware description under Type code.

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