ADLINK PCI-8102 Two Axis Pulse Motion Control Card

ADLINK PCI-8102 Two Axis Pulse Motion Control Card

Core positioning and overall characteristics of the product

1. Basic bus and core capabilities

Bus: 32-bit PCI Rev2.2, 33MHz;

Axis number: Independent 2-axis pulse motion control;

The maximum pulse output rate is 6.55MHz, supporting two standard pulse output modes: OUT/DIR (pulse+direction) and CW/CCW (dual pulse);

All digital IO and encoder signals are 2500VRMS optically isolated, with strong industrial anti-interference ability.

2 Highlights of core functions of motion control

Interpolation function: 2-axis linear interpolation, arc interpolation, supporting continuous interpolation motion;

Speed curve: trapezoidal acceleration and deceleration, smooth S-curve acceleration and deceleration, customizable acceleration and deceleration time;

Real time dynamic adjustment: The motion process can rewrite the target position and running speed without stopping the axis;

Origin Regression: Built in 13 automatic zero return modes, supporting automatic origin search;

Hardware specific functions: hardware position comparison output CMP, high-speed position latch LTC;

Error compensation: hardware backlash compensation, software positive and negative limit protection;

Synchronous control: multi axis simultaneous start/stop triggering (STA/STP signal);

Security hardware: independent hardware emergency stop EMG input;

Encoder processing: 4-fold AB phase counting per axis, 28 bit ultra large counting range;

Expansion: A single host can install up to 12 PCI-8102 cards simultaneously;

Supporting handwheel input interface, supporting external manual pulse generator;

Over a hundred thread safe motion APIs, paired with MotionCreatorPro debugging software.

3 onboard general-purpose GPIO resources

The P2 (68 pin SCSI) connector integrates 16 isolated digital inputs and 16 isolated digital outputs, which can be used for device switches, solenoid valves, and sensor acquisition.

Electrical specifications for motion control

1 pulse output performance

Pulse frequency range: 0.01 pps~6.55 Mpps;

Maximum acceleration: 245 Mpps ²;

Speed resolution: 16 bits;

2 Encoder inputs

The maximum input frequency is 6.55MHz, supporting 4-meter cable 4x AB orthogonal;

Independent 28 bit incremental encoder counter for each axis;

Counting range: -134217728~+134217727 pulses;

Each axis is equipped with 5 sets of hardware position comparators (CMPs);

3 dedicated motion IO for each axis (isolated differential)

Encoder signals: EA ±, EB ±, EZ (index Z-phase);

Servo standard signals: SVON servo enable, ALM servo alarm, INP positioning completed, ERC error cleared, RDY servo ready;

Limit signal: Positive and negative hard limit PEL/MEL;

Origin ORG;

Special functions: LTC position latch, CMP position comparison output;

Global synchronization STA (start)/STP (stop);

Hardware emergency stop EMG.

Full platform software support

1. Operating system compatibility

Windows XP/7/8, Linux, RTX 5. x/6. x/8.1a real-time system.

2 development language support

VB、VC++、BCB、Delphi， Complete source code sample program;

3 Supporting Tool Software

MotionCreatorPro 2 (motion debugging, parameter configuration, single axis/interpolation simulation, IO testing);

4 API Features

100+thread safe motion function library, covering point positioning, interpolation, velocity curve, origin, limit, encoder reading, CMP/LTC hardware functions.

Matching terminal board and cable accessories

Terminal board (DIN rail installation)

DIN-68S-01: Universal 68 pin SCSI terminal board, universal servo/stepper;

DIN-68M-J3A0: Mitsubishi MR-J3A/J4 servo specific;

DIN-68M-J2A0: Mitsubishi MR-J2S-A servo specific;

DIN-68Y-SGII0: Yaskawa Sigma V servo specific;

DIN-68P-A40: Panasonic MINAS A4/A5 servo specific;

DIN-37D-01:37 pin terminal board, with additional DI/DO expansion.

connecting cable

ACL-10568-1:1 meter 68 pin VHDCI to SCSI cable (matching onboard interface);

ACL-10137-1MM: 1m 37 pin male to male cable, paired with DIN-37D extended IO.

Overview of 68 pin SCSI connector pins

The only 68 pin VHDCI interface on board integrates all 2-axis motion differential signals, isolated DI/DO, 24V auxiliary power supply, emergency stop, and synchronization signals:

Pulse differential output: OUT0 ±/DIR0 ± (axis 0), OUT1 ±/DIR1 ± (axis 1);

Servo handshake: SVON, ALM, INP, ERC, RDY;

Encoder differential EA/EB/EZ Z-phase;

Limit PEL/MEL, origin ORG;

Special function LTC position latch, CMP comparison output;

Global synchronization STA/STP, hardware emergency stop EMG;

16 way universal isolation DIN0~DIN15, 16 way isolation DOUT0~DOUT15;

Power supply: VPP, EX+24V, EXGND external power supply common ground.

Product application adaptation scenarios

Compatible with all pulse command type motion actuators: stepper motor, AC/DC servo, linear motor, rotary motor;

Typical equipment: small automation platform, CNC engraving, 3-axis platform with two axis interpolation, assembly manipulator, detection and positioning equipment, CNC fixture, small gantry synchronous motion.