Banner XS/SC26&SC10-2 Safety Controller

Banner XS/SC26&SC10-2 Safety Controller

Core positioning and applicable products

1. Attributes

Applicable: XS/SC26 series+SC10-2 series safety controllers

Safety level: Cat.4/PL e/SIL CL3 (highest industrial safety level)

Compliant with standards: ISO 13849-1, IEC 61508, IEC 62061, EN ISO 12100

2. Two major product series

(1) XS/SC26 Scalable Security Controller

Model: XS26-2, SC26-2, XS26-ISD (with ISD diagnosis)

Features: Expandable up to 8 I/O modules, supports secure input/output expansion, EtherCAT gateway

Interfaces: Micro USB, Ethernet (some models), LED display screen (some models)

Application: Large scale equipment, robot workstations, multi area security protection, stamping equipment

(2) SC10-2 Compact Safety Controller

Model: SC10-2roe

Features: Fixed I/O, 2 sets of 6A safety relay outputs, 10 inputs (4 convertible)

Advantages: Replace 2 independent safety relays, high cost-effectiveness, simple wiring

Application: Small devices, single machines, simple safety circuits

Overview of Core Functions

All types of secure input support

Emergency stop, rope switch, safety door switch, safety light curtain, manual operation, safety carpet, activation device, protective stop, ISD series diagnostic equipment.

Advanced security logic function

Bypass, Muting, Delay, Latch Reset, Press Control, Valve Monitoring (AVM), External Device Monitoring (EDM).

Intelligent Diagnosis

ISD series diagnosis: Real time acquisition of sensor status, voltage, temperature, distance, and error codes.

network communication

Ethernet EtherNet/IP、Modbus TCP、PROFINET、EtherCAT。

Automatic Terminal Optimization (ATO)

Automatically share test pulse terminals, reduce wiring, and maximize I/O utilization.

Configuration and simulation

PC software graphical configuration, simulation mode, online monitoring, fault logs, configuration backup (SC-XM2/3 storage disk).

Hardware specifications

1. Electrical parameters

Power supply: 24V DC ± 20% (SELV/PELV)

Safe output:

XS/SC26: Solid state output (0.5A/channel), relay output (6A/contact)

SC10-2:2: 2 sets x 3 NO 6A safety relays

Input: PNP/universal contact, dual/single channel, supports Category 2/3/4

Insulation/protection: IP20, built-in EMC anti-interference

2. Machinery and Environment

Installation: 35mm DIN rail

Working temperature: 0~+55 ° C

Shock/Vibration: Complies with IEC 61131-2

Certification: CE, UKCA, UL, cUL

3. Expansion module (XS/SC26 only)

XS8si/XS16si: Secure Input Extension

XS2so/XS4so: Solid state secure output

XS1ro/XS2ro: safety relay output

XSeCAT: EtherCAT Communication Gateway

Installation and Wiring (Core Specification)

safety principle

The safety output must directly control the MPCE (Main Hazardous Moving Element) and must not pass through a regular PLC.

EDM/AVM mandatory recommendation

External Device Monitoring (EDM): Monitor whether the contactor/relay is stuck

Valve monitoring (AVM): monitoring clutch/valve group actions

Wiring taboos

Inductive loads must be equipped with surge absorbers (load side)

Do not cross connect the absorber on the safety output contact

Public 0V line resistance ≤ 10 Ω to prevent accidental locking of the machine

ISD chain connection

Up to 30 meters per chain, supports cascading, automatically identifies the number and sequence of devices.

The entire process of software configuration

1. Configuration steps

New Project → Select Controller Model

Add secure/non secure inputs and status outputs

Drag and drop logic/function blocks to build security logic

Set delay, reset EDM/AVM、 interlocking

Simulation testing → Writing to controller → Confirming configuration

Network settings (IP, protocol, virtual I/O)

2. Core functional blocks

Bypass: Manual bypass (key switch)

Muting: Automatic blocking (material passage)

Two Hand Control: Two Hand Control (compliant with ISO 13851)

Press Control: Press Control (Top Dead Center, Bottom Dead Center, Sequential Stop SQS)

Delay/Latch Reset: Delay, latch reset

EDM/AVM: External Monitoring

3. Virtual I/O

Virtual input: reset, start/stop, disable enable

Virtual Output: Fault, Running, Bypass, Shielding, Waiting for Reset

Supports 256 channels of virtual state output (network transmission to PLC/HMI)

Network Communication (Industrial Ethernet)

Support agreement:

EtherNet/IP

Modbus TCP

PROFINET

EtherCAT (requires XSeCAT module)

Function: Remote configuration, online monitoring, fault upload, virtual I/O interaction

Security: Password protection, default password must be changed to enable Ethernet configuration

Examples of Safe Applications and Wiring

Emergency stop circuit: dual circuit Cat.4、 Manual reset

Safety door interlock: with lock switch, EDM monitoring

Safety light curtain+Muting: automatic release of materials

Two handed operation: anti one handed, anti binding

Full functional safety of the press: both hands+light curtain+SQS+foot pedal

ISD Chain Safety Gate: Diagnoses every sensor

Fault diagnosis and troubleshooting

1. Fault type

Input faults: short circuit, disconnection, asynchronous

Output faults: overload, short circuit, sticking

EDM/AVM malfunction: External components not responding

ISD malfunction: equipment loss, sequence error, unpaired

Network failure: IP conflict, connection interruption

2. Troubleshooting tools

LED status light

Software real-time monitoring (Live Mode)

Fault Log

Configure logs and module information queries

3. Recovery method

Manual reset

System Reset

power on again

Rewrite configuration