Bonfiglioli ACT series frequency converter

Bonfiglioli ACT series frequency converter

Bangfeili ACT (ACTION) Premium high-end frequency converter, ACT is divided into two sub series: ACT210 (single-phase/three-phase 230V) and ACT410 (three-phase 400V); The power coverage ranges from 0.55 kW to 132 kW, belonging to modular and multi expandable industrial variable frequency drive, supporting asynchronous motors, permanent magnet synchronous servo motors, and compatible with Bangfeili's full range of reducers and servo motors; The manual includes complete selection information such as product positioning, model code, hardware, software functions, electrical parameters, expansion modules, installation kits, incoming reactors, EMC filters, and brake resistor selection.

Product System and Market Positioning

1. Classification of Bangfeili Drive Products

Basic Level: S2U (IP20/IP66, 0.4-18.5 kW)

Standard level: AGL Agile (0.25-11 kW)

Premium: ACT (0.55-132 kW), ACU Active Cube, ANG Active Next Gen (0.25-1200 kW)

Servo level: ACU/ANG

The ACT series is positioned as a high-end universal frequency converter, combining vector frequency conversion and servo control capabilities, suitable for material handling, lifting and warehousing, packaging and textile, metal processing, food and beverage, and recycling equipment.

Complete drive chain: ACT frequency converter+asynchronous motor (BXN/MXN/MNN/BN/BE/BX)/synchronous motor (BMD/BMS)+various reducers (A/CP-C/VF-W/HDP/HDO/TQ/TQF).

2. Full lifecycle services

Project evaluation, engineering planning, installation and commissioning, renovation and upgrading, maintenance and repair; Supporting digital tools:

SERVOsoft ®： Multi axis servo system selection simulation, supporting up to 50 axis bus/independent axis simulation;

Bonfiglioli Shep: web-based product configuration ordering system;

EPLAN Device Library: Drag and drop design of electrical drawings, real-time updates of the device library.

Core specifications of ACT series

Power supply version

ACT210: Single phase/Three phase 230VAC, power 0.55-9.2 kW

ACT410: Three phase 400VAC, power 0.55-132 kW

Mechanical machine base sizes 1 to 7, a total of 7 machine base sizes

Standard hardware features

Cooling method: air-cooled standard; Size1-5 supports cold plate heat dissipation; Size5-7 supports liquid cooling; Size1-2 supports DIN rail installation;

Overload capacity: 150% rated current for 60 seconds; 200% rated current for 1 second;

Output frequency: 0-599   Hz; Switching frequency 2-16   kHz (high-power Size6-7 upper limit 8kHz, default 4   kHz);

Protection level IP20 (with intact cover);

Standard built-in brake chopper (Size6 and 7 can be ordered to cancel the brake chopper);

DC bus common DC bus, supporting multi drive energy sharing;

Size1-9.2kW can integrate EMC filters;

Pluggable control terminals, low-power pluggable power terminals;

The circuit board can be coated to enhance its resistance to vibration and impact in harsh environments (DIN EN60068-2-6/2-27).

environmental conditions

Operating temperature 0-40 ℃; 40-55 ℃ requires derating for use;

Altitude ≤ 1000m, full power; The maximum capacity of 4000m must be reduced;

Pollution level 2; Relative humidity of 15-85% without condensation;

Storage: -40~+50 ℃;

Certification: CE (LVD/EMC/RoHS), UL508c/CSA22.2.

Model ordering code analysis

Example: ACT410-07-1-F-A-S-B

Field meaning

ACT series

410 drive version: 210=1/3 × 230V; 410=3 × 400VAC

07 power code, 05 (0.55kW) up to 49 (132kW)

1 Mechanical machine base Size1-7

F filter: F=built-in EMC filter; ---=No built-in filter

Version A: A=Standard air-cooled; C=Cold plate heat dissipation

S brake chopper: S=belt; X=without (only Size6/7)

B coating; X uncoated

Mains grid option: W=TN grid (factory default); X=IT isolated power grid; Size1-4 users can remove the IT bridge; Size5-7 must be factory customized.

Software control function

Motor support: asynchronous motor, permanent magnet synchronous motor; Support encoder closed-loop and sensorless vector V/f control; Built in Bangfeili motor parameter preset, shortening debugging.

Operating mode

Servo mode (Resolver rotary feedback, requires EM-RES module)

Incremental encoder closed-loop vector (EM-ENC module)

Sensorless vector, V/F open-loop;

Advanced application features

Flying restart; 4 independent parameter sets;

Master slave synchronization, electronic gear, phase synchronization;

PI regulator (enhanced differentiation); Intelligent current limiting;

Power outage management: fault controlled slope shutdown; Advanced brake release control for lifting applications; Load detection; Spindle tool change positioning; Index without sensor synchronization;

Motor chopper: External braking resistors can also enhance braking capability;

Safety and Diagnosis

Motor overheating protection, overload protection, automatic modulation frequency adaptive;

Phase monitoring; Fault register (device level+application level);

Debugging software V Plus PC tool: oscilloscope, variable monitoring, guided motor tuning.

Terminal and expansion module (3 expansion slots)

The drive body comes with basic IO:

X210A/B: Basic digital input DI, analog input MFI1, analog output MFO1; +20V,+10V reference power supply;

X10: Relay output（ 5A@240VAC Resistive load);

X410A/B: Expansion slot interface, install option module.

Optional module categories

Communication module CM-xxx (D-Sub9)

CM‑232：RS232； CM‑485：RS485 Modbus；

CM‑PDP：Profibus‑DP； CM‑CAN：CANopen。

The EM-IO-xx IO expansion module (4 variants EM-IO-01~04) extends analog AI/AO, digital DI/DO, and relay outputs, and comes with a System Bus system bus interface; Some models support the connection of PTC motor temperature sensors.

EM-ENC-xx encoder module (5 variants) supports TTL RS422/HTL incremental encoders; Can be used for encoder signal replication output (master-slave master-slave following); Support zero pulse Z-channel.

EM-RES-01/02 Rotary Transformer Resolver Module Rotary Transformer Signal Collection; Encoder simulation frequency output; System bus; Version 02 with Z zero pulse replication output.

EM-SYS: System bus module Bangfeili private system bus (based on CANopen); Up to 64 nodes; 3 channels of PDO process data, 2 channels of SDO; Support master-slave architecture and multi axis high-speed synchronization.

Human computer and PC interface accessories

KP500 operation panel: local parameter settings, monitoring faults; Support KPCMK remote installation kit, cabinet door opening installation; Handheld remote control;

KP USB adapter: a computer USB direct drive used for V Plus software debugging and monitoring.

Installation method 

Multiple mechanical installation kits:

MSTD: Standard Backboard Installation (Factory Standard)

MPSV: Wall mounted installation to enhance heat dissipation protection;

MNVIB: Anti vibration installation kit;

MDIN: DIN rail installation (only Size1, Size2);

Supporting SCR1-2/3/4/5 shielding crimping parts, used for grounding the shielding layer of motor cables.

Peripheral options (incoming line, filtering, braking)

1. Line Choke incoming reactor

Suppress power grid harmonics and improve the lifespan of electrolytic capacitors; ACT210 single-phase operation, Size7 model mandatory requirement for incoming reactor; When the short-circuit capacity of the public coupling point is low, it is strongly recommended to configure it; Recommend 4% short-circuit impedance;

The sample provides a complete selection table for LCVS (single-phase) and LCVT (three-phase), matching the power of each frequency converter, including current, losses, external dimensions, and weight.

2. EMC filter

Two types of structures:

Backplate type FTV: The frequency converter is directly installed above the filter (Size3-4);

Book style HLD: independently installed side by side, covering all machine bases with sizes 1-7;

Implement C1/C2/C3 electromagnetic compatibility category; Pay attention to the maximum allowable length of motor cables; There is a special version with low leakage current that can be customized. Installation sequence: power grid → incoming reactor → EMC filter → frequency converter.

3. BR series braking resistor

Internally integrated brake chopper (Size6-7 optional cancellation); Used for frequent braking, potential load, and consumption of feedback energy; The sample provides the matching resistance, continuous power, and working duty cycle for each frequency converter; Equipped with an overheat temperature switch.

Technical Data Sheet Content

Provide a complete set of parameter tables for ACT210 (0.55-9.2 kW) and ACT410 (0.55-132 kW), each containing:

Recommended motor power, rated output current, overload 60s current, and 1s peak current;

Switching frequency range, output highest frequency;

Rated current on the input side, recommended main circuit fuse;

Overall dimensions of the machine (standard air-cooled/ColdPlate/Liquid cooled), weight of the machine;

Terminal cross-sectional area; Model of supporting accessories; UL certification status; Environmental parameters.

Note: Partial power continuous full load operation must be equipped with an incoming reactor, as clearly indicated in the table.