ABB IGBT MODULE KIT FS450R12KE3/AGDR-71C S 68569354

ABB IGBT MODULE KIT FS450R12KE3/AGDR-71C S 68569354

product overview

FS450R12KE3/AGDR-71C S is a high-performance IGBT module kit launched by ABB, with product number 68569354. This kit integrates Infineon's advanced IGBT chips with ABB customized driver boards, designed specifically for medium power and high voltage application scenarios. It has high reliability, high efficiency, and ease of maintenance, and is widely used in industrial automation, new energy, transportation, and other fields.

Core components:

IGBT module (FS450R12KE3): using Infineon E3 technology platform, supporting 1200 V voltage and 450 A rated current, with low saturation voltage drop and high switching frequency characteristics, suitable for high-frequency power conversion.

Drive board (AGDR-71C): A specialized drive board designed by ABB, integrating multiple protection functions such as overcurrent, overheating, and undervoltage, supporting optocoupler isolation signal input, strong anti electromagnetic interference ability, and ensuring precise switching of IGBT modules.

Product specifications

Power parameters:

IGBT module:

Rated voltage (Vces): 1200 V

Rated current (Ic, RMS): 450 A

Pulse current (Icm): 900 A (10 ms pulse width, duty cycle ≤ 1%)

Saturation voltage drop (Vce (sat)): Typical value 1.7 V (@ Ic=450 A, Tj=25 ° C)

Driver board:

Power supply voltage:+15 V DC (on)/-7 V DC (off)

Drive signal: Optocoupler isolation, compatible with TTL/CMOS levels, input impedance ≥ 10 k Ω

Protection response time: Overcurrent protection<1 μ s, overheat protection threshold can be configured through parameters.

Physical characteristics:

Weight: The net weight of the kit is approximately 1.8 kg (including modules and driver boards).

Size:

Module size: 140 mm x 50 mm x 16 mm (length x width x height)

Driver board size: compatible with module design, supports parallel installation to save space.

Heat dissipation design:

Thermal resistance (Rth (j-c)): 0.045 K/W (from junction to shell), requires efficient aluminum profile radiator or water cooling system, recommended wind speed ≥ 6 m/s.

Application Fields

Industrial automation:

Inverter: Suitable for ABB ACS800 and ACS580 series, driving 160-200 kW motors, used in heavy load scenarios such as mining machinery and rolling mills, supporting direct torque control (DTC) and multi motor linkage control.

Servo system: The servo drive of high-precision injection molding machines and printing machinery achieves fast start stop and position control, improving production efficiency.

Industrial heating equipment: induction heating power supply, electric arc furnace, etc., supporting high-frequency switching (up to 20 kHz), optimizing heating efficiency.

In the field of new energy:

Photovoltaic inverter: Large centralized inverter (above 500 kW), compatible with 1000 V DC bus, achieving efficient MPPT tracking and grid harmonic suppression.

Energy Storage System (ESS): A large-scale battery energy storage converter (PCS) that supports bidirectional power flow and meets the high reliability requirements of grid level energy storage.

Hydrogen energy equipment: The power module of the electrolytic cell power supply supports high voltage and high current output, suitable for alkaline electrolysis or PEM electrolysis scenarios.

Transportation:

Electric vehicle charging: The core power module of the ultra fast charging pile (over 300 kW) supports an 800 V high-voltage platform, reducing charging time to less than 10 minutes.

Rail transit traction: The auxiliary inverter module of light rail and subway provides stable power supply for onboard equipment (such as air conditioning and lighting), adapting to vibration and wide temperature (-40~70 ° C) environments.

Product advantages

High reliability and long lifespan:

The module has passed ABB's rigorous reliability tests (such as high temperature and humidity tests, vibration tests), with an average time between failures (MTBF) of ≥ 100000 hours.

The driver board adopts a redundant design with built-in dual overcurrent detection (DESAT and current sensor) to reduce the probability of false triggering and extend the system life.

Efficient and energy-saving:

Infineon E3 technology significantly reduces conduction and switching losses, with an efficiency improvement of 6% compared to similar products, making it suitable for long-term full load operation scenarios.

Support soft switching technology (such as zero voltage switching ZVS) to further reduce electromagnetic interference (EMI) and energy loss.

Flexible adaptation and easy maintenance:

The plug and play design is compatible with ABB's entire range of frequency converters, supporting quick replacement and reducing downtime.

The driver board provides standardized interfaces and can monitor module status (such as junction temperature and switch frequency) in real-time through ABB DriveWindow software, providing early warning of potential faults.

Compliance and Security:

Certified by CE, UL, and RoHS, it complies with the EN 61800-5-1 industrial drive safety standard.

Equipped with safety grounding (PE) and anti electric shock protection (IP20), the fault signal of the drive board can be directly connected to the safety PLC, meeting the requirements of SIL2 level safety system.