OMRON FH/FHV series visual sensor controller

OMRON FH/FHV series visual sensor controller

The official English user manual for Omron FH/FHV series visual sensor controllers covers all models of FH-2000/5000/L and FHV7, providing a complete explanation of system architecture, safety specifications, hardware installation, software operation, scene editing, communication configuration, advanced functions, troubleshooting, supporting up to 8 camera access, 4 operating modes, parallel high-speed processing, and multi protocol communication (EtherCAT/EtherNet/IP/PROFINET). It provides a full process development tool for scene/variable/macro/calibration/alignment to meet the high-precision visual inspection needs of industry.

Safety and proper usage standards

Safety precautions

Power supply: Only 24VDC, AC power supply is strictly prohibited to prevent electric shock/fire

Built in lithium battery: Do not disassemble, heat, burn, prevent explosion

LED light source: belongs to IEC62471 risk group 1/2, direct viewing is prohibited

Operation: Do not touch the terminals when powered on, and the casing should be heat-resistant to prevent burns

Applicable restrictions: Cannot be used in critical scenarios such as personal safety, medical, in vehicle, aerospace, etc

Environmental Requirements

Series working temperature, storage temperature, humidity

FH-2000/5000 0~45~50℃ -20~65℃ 35~85%RH

FH-L 0~55℃ -25~70℃ 10~90%RH

FHV7 0~40℃ -25~65℃ 35~85%RH

System architecture and hardware capabilities

Camera Connection: Supports up to 8 cameras and CameraLink Base/Medium configuration

Operation mode: 4 selectable options

Standard

Double Speed Multi input

Non stop adjustment

Multi line Random trigger (up to 8 lines)

Communication interface: Supports EtherCAT, EtherNet/IP, PROFINET, RS232C, parallel I/O

Extended storage: Supports USB, SD/microSD, network drives

Number of scenes: Up to 128 scenes per group, can be grouped for management (0-31 groups)

Core operating procedures

Hardware installation and wiring → Power on → Language selection

Camera debugging and image confirmation

System basic settings (startup, communication, operation mode)

Create measurement scenarios (process editing, processing unit configuration)

Testing and Measurement → Parameter Optimization

Mass production operation (scene switching, log saving)

Data backup and maintenance

Scene and measurement process

Scene: a visual detection process unit composed of multiple processing units

Typical process:

Camera image input

Filtering/compensation/positioning

Detection (search, edge, defect, color, OCR, barcode)

Judgment and output

Editing tools:

Flow Viewer: Process visualization, branch viewing

TDM Editor: Advanced Editing for Variables, Processes, and Units

System settings items 

Setting Item Description

Start setting language, startup scenario, interface layout

Communication settings include serial port, Ethernet, fieldbus, and remote operation

Switching between 4 operating modes and parallel processing switch

Camera trigger delay, exposure timing, SHTOUT/STGOUT signal

Encoder triggers A/B/Z phase signals, resolution, and zeroing

Time setting system date and time, FHV needs to reset every time it is powered on

Log setting operation log, error log, image log

Advanced Features

Parallel processing: automatic/manual splitting of processes, multi-core parallelism, reducing processing time

Multi line random triggering: 1 controller independently processes up to 8 production lines

Continuous adjustment: Modify parameters online without stopping the production line

Remote operation: computer remote control, batch management, firmware upgrade

Security features: multi account permissions, operation records, and prevention of unauthorized access

Calibration and Alignment: Camera Calibration, Platform/Robot Coordinate Alignment

Maintenance and troubleshooting

Daily maintenance: clean the lens, dissipate heat and ventilation, ensure reliable grounding, and regularly backup

Fault measures:

Error code query

Operation/Error Log

NG image analysis

Retesting tool

Firmware upgrade: local/remote upgrade, supports rollback

Key questions and answers

Question 1: What scenarios are the four operating modes of FH/FHV applicable to?

answer

Standard: Universal scenario, most comprehensive functions, fastest single measurement speed

Double Speed Multi input: Ultra high beat production line, dual core alternating processing, supports the fastest trigger

Non stop adjustment: The production line cannot be stopped, and parameters and processes can be adjusted online

Multi line Random trigger: 1 control for multiple lines, capable of independently controlling up to 8 production lines, specifically designed for the FH series

Question 2: What is the measurement scene? How much can be built at most? How to break through the quantity limit?

answer

The scene is a complete visual inspection process (image input+processing+judgment+output)

Default maximum of 128 scenes per group

Breakthrough method: Use Scene Group or Scene Group Conversion tool, supporting over 128 scene management

Question 3: What is the use of parallel processing? How to open and use it?

answer

Function: Utilizing multi-core CPUs to execute detection processes in parallel, significantly reducing cycle time

Enable: System Settings → Operation Mode → Parallel Execute Set to ON

use:

Automatic Parallel: System Automatic Classification Parallel

Manual Parallel: Add Parallelize/Parallelize Task/Parallelize End Unit Custom Parallel Block