PILZ PNOZmulti Classic and PNOZmulti Mini configurable safety controllers

PILZ PNOZmulti Classic and PNOZmulti Mini configurable safety controllers

Product positioning and core advantages

Product positioning

Fill in the safety control scheme between safety relays and large PLCs

Classic: ≥ 4 security features, fully modular expansion

Mini: ≥ 3 safety features, compact small point solution

core advantage

PNOZmulti Configurator graphical software, no code required

Highest PL e/Cat. 4/SIL CL 3 safety level

Rich fieldbus and * * distributed I/O (IP67) * * support

Multi level diagnosis to reduce downtime

System Architecture and Expansion Rules

1. General architecture

Basic unit+expansion module+bus terminator

Modules are connected through jumper wires, and a terminal must be installed at the end

2. Maximum scalability of Classic

Maximum number of expandable modules for location

4 left link/analog/bus modules

8 input/output/speed monitors on the right side

16 distributed PDP67 IP67 modules

3. Maximum scalability of Mini

Maximum number of expandable modules for location

Left link/communication/bus module 4+1+1

1 PNOZsigma output module on the right side

16 distributed PDP67 IP67 modules

Security Performance (Core)

Architecture: Dual MCU redundancy+hardware self-monitoring

Highest security level

PL e / Category 4（EN ISO 13849-1）

SIL CL 3（EN IEC 62061）

Service life: 20 years

Typical reaction time

Input delay: 4ms

Semiconductor output shutdown: 30ms

Relay output shutdown: 50ms

List of Core Modules

1. Classic Basic Unit

Special scenario for model positioning

PNOZ m0p Basic Universal Security

PNOZ m1p Extended Universal Security

PNOZ m2p specialized mechanical press

PNOZ m3p special burner/furnace safety

2. Key expansion modules

Input: PNOZ mi1p (8 secure inputs), mi2p (8 standard inputs)

Analog quantity: PNOZ ma1p (2-channel safe analog quantity, voltage/current)

Output: mo1p (4-channel safety semiconductor), mo4p (4-channel safety relay)

Links: ml1p (system cascade), ml2p (distributed module)

Speed monitoring: MS series (1-2 axes, supporting incremental encoders)

Bus: Supports EtherCAT, PROFIBUS, Profinet, CANopen, CC Link, etc

3. Mini basic unit

Model characteristics

PNOZ mm0p is not expandable

PNOZ mm0.1p expandable+local display

PNOZ mm0.2p with built-in Multi Link cascading

Software and Configuration

Tool: PNOZmulti Configurator

Process: Select hardware → Draw security logic → Download to chip card/USB

Function:

Emergency stop, safety door, hands, light barrier, mute, speed/static monitoring

Macro library reuse, password protection, multilingual

Automatically calculate safety level PFH/PFD

Diagnostic system

Local diagnosis

LED：PWR/RUN/DIAG/FAULT/I FAULT/O FAULT

Error stack: Save up to 64 faults

remote diagnosis

Serial/Ethernet/Bus Read Diagnostic Words

Support PASvisu visual monitoring

Installation and wiring specifications

Install

Method: DIN 35mm rail horizontal installation

Spacing: Up and down * * ≥ 30mm * *, left and right * * ≥ 20mm**

Protection: IP54 inside the cabinet, IP20 for the module body

wiring

Power supply: 24VDC, ripple ≤ 5%

Terminal: spring/screw, torque 0.25~0.5N · m

Wiring: Separate the testing pulse line and power line for installation

Key issues

Question: What are the core positioning differences between PNOZmulti Classic and Mini, and what scenarios are they suitable for?

Answer: Classic is a standard modular safety controller that supports complete expansion and specialized models (press/burner), suitable for medium to large equipment with ≥ 4 safety functions; Mini is a compact device with small size and limited expansion, suitable for small devices with ≥ 3 safety functions and distributed safety points.

Question: How does this series of controllers achieve the highest level of safety? What are the safety levels for single and dual channel input and output?

Answer: By relying on dual MCU redundancy, hardware self-monitoring, and output short circuit monitoring, the highest safety can be achieved. Single channel input/output can reach PL d/Cat.2/SIL CL 2; Dual channel can achieve PL e/Cat.4/SIL CL 3.

Question: How is the system response time calculated? What is the maximum response time for Classic basic unit+semiconductor output as an example?

Answer: Total response time=maximum input delay+maximum output shutdown delay. The input delay of the Classic basic unit is 4ms+the semiconductor output is turned off for 30ms, totaling a maximum of 34ms.