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Home >> ABB >> ABB AIM0006 2RCA021397A0001K REF615 controller accessories

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ABB AIM0006 2RCA021397A0001K REF615 controller accessories

What this chapter contains

This chapter contains preventive maintenance instructions.

Safety

WARNING! Read the Safety instructions on the first pages of this manual before

performing any maintenance on the equipment. Ignoring the safety instructions can

cause injury or death.

WARNING! The drive module is heavy [frame size R7: 100 kg (220 lb), frame size

R8: 200 kg (441 lb)]. Lift the module by the upper part using the lifting lugs attached

to the top of the unit. Do not tilt the drive module. The centre of gravity of the unit

is high. The unit will overturn from a tilt of about 6 degrees. An overturning unit

can cause physical injury.

Heatsink

Check the cleanliness of the cabinet and the surroundings. When necessary, clean

the interior of the cabinet with a soft brush and a vacuum cleaner.

The module heatsink fins pick up dust from the cooling air. The drive runs into

overtemperature warnings and faults if the heatsink is not clean. When necessary,

contact ABB for cleaning of the heatsink.

Fan

The lifespan of the cooling fan depends on the drive usage and ambient

temperature. See the appropriate ACS800 firmware manual for the actual signal

which indicates the running time of the cooling fan. For resetting the running time

signal after a fan replacement, please contact ABB.

Replacement fans are available from ABB. Do not use other than ABB specified

spare parts.

Replacing the fan (R7)

1. Remove the front cover.

2. Disconnect the discharging resistor wire(s).

3. Remove the DC capacitor pack by undoing the red fixing screws and pulling the

pack out.

4. Disconnect the fan supply wires (detachable connector).

5. Disconnect the fan capacitor wires.

6. Disconnect the AINP board wires from connectors X1 and X2.

7. Undo the red fixing screws of the fan cassette.

8. Press the snap-on holders to release the side cover.

9. Lift the handle and pull the fan cassette out.

10.Install the new fan and fan capacitor in reverse order to the above.

Replacing the fan (R8)

1. Remove the front cover.

2. Disconnect the fan capacitor and power supply wires.

3. Undo the red fastening screws of the plastic side cover of the fan. Shift the cover

to the right to free its right-hand edge and lift the cover off.

4. Undo the red fastening screws of the fan.

5. Lift the fan out of the cabinet.

6. Install the new fan and fan capacitor in reverse order to the above.

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