SCHNEIDER TSX Premium P57 Processor and Discrete I/O Modules

SCHNEIDER TSX Premium P57 Processor and Discrete I/O Modules

A multilingual quick reference manual for Schneider Modicon TSX Premium series TSX P57-10/P57-20 processors and TSX DEY/DSY discrete I/O modules, which introduces the maximum I/O capacity, memory, communication interface, as well as the specifications, wiring, protection, and diagnosis of DC/AC input, transistor/relay/thyristor output modules of the two processors. It clarifies installation specifications, safety requirements, fault diagnosis, and electrical parameters, and is suitable for use in industrial automation PLC control systems.

Safety regulations (general)

Personnel qualifications: Only for professional technical personnel to install, operate, and maintain.

Security level:

Caution: Improper operation may result in personal injury/serious equipment damage

Important: Improper operation may result in minor injury/equipment damage

Compliance: Compliant with EU EMC and low voltage directives, with CE marking.

Installation requirements:

Power off switch, circuit breaker, and grounding protection must be configured

Low voltage safety protection is required for 24/48VDC circuits

The emergency stop function must be effective in any mode

TSX P57-10/P57-20 processors

1. Comparison of core configurations

Parameter TSX P57-10 TSX P57-20

Maximum rack size 2 8

Maximum discrete I/O 512 points 1024 points

Maximum analog I/O 24 80

Specialized Module 2 6

Built in RAM 32K words 48K words

Maximum memory of 96K words and 176K words

Instruction execution speed 1.39m/1K instruction 0.78m/s1K instruction

2. Physics and Interface

Indicator lights: RUN (green), ERR (red), I/O (red), TER (yellow)

Button: RESET pinhole button (cold start)

Serial port: 2 × 8pin Mini DIN (TER/AUX, RS485 19200bps)

Expansion slot:

PCMCIA Type 1: Memory Card (RAM/FLASH/BACKUP)

PCMCIA Type 3: Communication Card (RS232/485, FIPWAY, UNI-TELWAY)

Real time clock: battery backup, power-off hold time date

3. Installation rules

Standard power supply → installed in slot 00

Dual width power supply → installed in slot 01

The processor and communication card must be powered off and plugged in/out

Discrete Input Module TSX DEY Series

1. Classification and specifications

DC input: 24VDC (DEY08D2/16D2), 48VDC (DEY16D3)

Communication input: 24/48/115/230VAC (DEY16A2-A5)

High speed input: DEY16FK (0.1~7.5ms filtering, pulse latch, interrupt)

Connection method: screw terminal/HE10 connector

2. Key parameters (typical)

Model Voltage Conduction Threshold Filter Isolation

DEY16D2 24VDC ≥11V 4ms 1500Vrms

DEY16FK 24VDC ≥11V 0.1~7.5ms 1500Vrms

DEY16A5 230VAC ≥159V 50/60Hz 2000Vrms

Discrete output module TSX DSY series

1. Output type

Transistor: 24/48VDC, 0.1~2A, high-speed, short circuit protection

Relay: 50VA/100VA, AC/DC universal, 3~5A, fuse protection

Controllable silicon: 48~240VAC, 1~2A, contactless

2. Key parameters (typical)

Model Type Voltage Current Protection

DSY08T22 transistor 24VDC 2A short circuit/overload

DSY08R4D relay 24~110VDC 5A replaceable fuse

DSY08S5 thyristor 48~240VAC 2A overcurrent protection

Core functions

Input function

Constant current input: 24/48VDC input current is constant

Programmable filtering: DEY16FK can be set to 0.1-7.5ms

Pulse latch: Capture short pulses smaller than the PLC cycle

Event Interruption: Fast processing of up to 16 input events

output function

Short circuit/overload protection: fault automatically disconnects, indicator light flashes

Output restart: automatic/manual, retry every 10 seconds

Fault rollback: configurable hold/set to 0/set to 1

Terminal monitoring: Release the terminal to automatically cut off the output

diagnosis

Module: RUN normal, ERR fault, I/O abnormal

Channel: illuminated=conductive; Flashing=Fault

Installation and wiring

The module can be plugged and unplugged with power, but the sensor/actuator power must be disconnected

Cable:

Screw terminal: 0.2~2mm ²

HE10: Prefabricated cable, 22AWG

Separate the wiring of strong current and signal lines to reduce interference

The sensor power supply must be equipped with a 0.5A fast melting fuse

Environmental indicators

Working temperature: 0~60 ℃

Humidity: 30-95% without condensation

Altitude: ≤ 2000m

Vibration/Shock: Complies with IEC 68-2-6/27

Protection level: IP20

Key issues

Question 1: What is the core difference between TSX P57-10 and P57-20?

Answer: The core difference lies in the expansion capability: P57-10 supports a maximum of 512 discrete I/O points and 2 racks; P57-20 supports 1024 point I/O, 8 racks, and has larger memory, faster execution speed, and expandable 128K memory cards.

Question 2: What are the exclusive functions of DEY16FK high-speed input module compared to ordinary DI module?

Answer: Equipped with 0.1-7.5ms programmable filtering, pulse state latch (capturing short pulses), 16 input interrupt event processing, faster response, suitable for high-speed counting and fast signal acquisition.

Question 3: What is the fault protection and recovery mechanism of the DSY series output module?

Answer: The transistor output has short-circuit/overload automatic disconnection; Relays/thyristors are protected by replaceable fuses. After a fault, it supports automatic retry every 10 seconds or manual program restart, and can be configured to output hold/set 0/set 1 in case of a fault.