LS Power Generation SV-IG5A Series Inverter Easy Operation Instructions

LS Power Generation SV-IG5A Series Inverter Easy Operation Instructions

LS SV-IG5A series frequency converter simple operation manual, focusing on 0.4-22kW, single-phase 200V/three-phase 200V/three-phase 400V models, clarifying safety specifications, installation wiring, keyboard operation, parameter settings, fault protection, maintenance, technical specifications, and the entire process. The core control method is V/F and sensorless vector control, supporting keyboard/terminal/RS485 communication speed regulation, with complete protection for overcurrent, overvoltage, overload, overheating, etc., meeting EAC, CE, EN standards, suitable for industrial motor speed regulation scenarios.

Safety operation standards

Core Warning (must be followed)

After power failure, wait for ≥ 10 minutes and confirm that the DC bus voltage * *<DC30V * * before opening the cover operation

It is strictly prohibited to dismantle the panel while it is live, and it is strictly prohibited to connect power factor capacitors/surge suppressors/filters on the output side

Flame retardant installation is required, keep away from flammable materials, and prevent fires

Wiring and maintenance should only be carried out by professional electrical personnel

Grounding requirements

Voltage level, grounding impedance requirements, grounding method

200V level ＜ 100 Ω third type grounding

400V level ＜ 10 Ω special third type grounding

Installation and environmental requirements

Installation requirements

Environmental temperature: -10 ℃~+50 ℃ (non freezing)

Storage temperature: -20 ℃~+65 ℃

Humidity: ≤ 90% RH (no condensation)

Altitude: ≤ 1000m, vibration * * ≤ 5.9m/s ² (0.6G)**

Protection level: IP20

Installation spacing

Up and down: ≥ 10cm

Left and right: ≥ 5cm

Vertical installation (top and bottom out) to ensure smooth ventilation of the heat dissipation duct

Electrical wiring specifications

Main circuit terminal

Power input: R/S/T (three-phase), single-phase connected to R/T

Motor output: U/V/W (strictly prohibited from being connected in reverse with the power supply)

Braking resistor: B1/B2 (no short circuiting allowed)

Grounding: Dedicated grounding terminal, strictly prohibited from being shared with the screws of the chassis

control terminal

Multi functional inputs: P1~P8 (forward rotation, reverse rotation, emergency stop, reset, jog, etc.)

Analog quantities: V1 (0~10V), I (0~20mA), VR (10V/100mA)

Communication: S+/S - (RS485)

Output: MO (open collector electrode), 3A/3B/3C (relay)

Wiring specifications

Cable: * * 600V, 75 ℃ * * copper core wire, strictly tightened according to torque

Motor line length: ≤ 50m (15kHz), ≤ 100m (5kHz), ≤ 200m (2.5kHz)

Separate wiring for control and power lines, with a spacing of * * ≥ 15cm**

Keyboard and Basic Operations

Keyboard composition

Display: 7-segment LED, FWD/REV/RUN/SET indicator lights

Buttons: RUN, STOP/RESET, ↑/↓/←/→ ENT

parameter group

DRIVE group: target frequency, acceleration and deceleration time, operating mode

FUN1 group: V/F curve, torque boost, DC braking

FUN2 group: PID, carrier frequency, control mode, parameter initialization

I/O group: terminal definition, communication parameters, multi-stage speed

Common Operations

Frequency setting: 0.00 → ENT → Digital setting

Parameter initialization: H93=1 Reset to factory settings

Fault check: Drive group pages to nOn to view fault codes

Core functions and parameters

control mode

0: V/F control (default)

1: Slip compensation

3: Sensorless vector control (up to 300Hz)

key parameters

Maximum frequency: 400Hz (vector mode 300Hz)

Carrier frequency: 1-15kHz (the higher the noise, the smaller the leakage current)

Acceleration and deceleration time: 0~6000s

Overload capacity: 150%/1 minute

Operation mode

Keyboard operation, terminal control, RS485 communication, remote keyboard

Frequency given: keyboard V1(0~10V)、I(0~20mA)、 Multi speed PID

Fault protection and maintenance

protection function

Overcurrent, Overcurrent 2, Grounding Fault, Inverter Overload

Overvoltage, undervoltage, output phase loss, cooling fan failure

Hardware malfunction, communication malfunction, external malfunction

maintenance cycle

Remarks on component replacement cycle

Cooling fan 3-year forced air cooling model

4-year preventive failure of main circuit capacitor

Control board capacitor 4-year preventive failure

Technical specifications

Power coverage

Single phase 200V: 0.4/0.75/1.5kW

Three phase 200V: 0.4~22kW

Three phase 400V: 0.4~22kW

output frequency

0.1~400Hz， Resolution 0.01Hz

certification standard

EAC、CE、EN61800‑3、EN50178、EN61000‑4‑2/3/4/5/6

Key questions and answers

Question 1: What is the most common fatal mistake in the main circuit wiring of iG5A frequency converter? What consequences will it cause?

Answer: The most common mistake is to connect the power supply R/S/T to the motor terminals U/V/W. Consequence: Directly damaging the internal power module of the frequency converter, which cannot be repaired and is not covered by the warranty. Correct connection: Power → R/S/T, Motor → U/V/W.

Question 2: How to quickly restore the iG5A frequency converter to its factory default parameters? What is the operation path?

answer:

Enter FUN2 group (parameter starting with H)

Find H93 (parameter initialization)

Set to 1 (all initialized)

Press ENT to save, it will take effect after restarting

Applicable scenarios: parameter confusion, debugging exceptions, and changing application scenarios.

Question 3: What are the most common causes and solutions for overvoltage (OV) faults in frequency converters?

Answer: Common reasons:

The deceleration time is too short, and the feedback energy from the motor cannot be released

The power supply voltage is too high

The load inertia is large, and there is no brake resistor installed

Solution:

Extend deceleration time

Install braking resistor (B1/B2)

Check if the input voltage is within the rated range of * * ± 15% * *