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ABB TU810V1 System 800xA hardware selector

From: | Author:Wang | Time :2025-05-15 | 41 visit: | Share:

ABB TU810V1 System 800xA hardware selector
The TU810/TU810V1 is a 16 channel 50 V compact module termination unit (MTU) for the S800 I/O. The MTU is a passive unit used for connection of the field wiring to the I/O modules. It also contains a part of the ModuleBus.
The MTU distributes the ModuleBus to the I/O module and to the next MTU. It also generates the correct address to the I/O module by shifting the outgoing position signals to the next MTU.
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only a mechanical configuration and it does not affect the functionality of the MTU or the I/O module. Each
key has six positions, which gives a total number of 36 different configurations.


Features and benefits

Compact instalation of I/O modules using one-wire connections.
Up to 16 channels of field signals and process power connections.
Connections to ModuleBus and I/O modules.
Mechanical keying prevents insertion of the wrong I/O module.
Latching device to DIN rail for grounding.
DIN rail mounting.


product overview

ABB TU810V1 System 800xA hardware selector is a hardware selector product applied in the field of industrial automation, serving as ABB Ability ™  The key components of System 800xA are designed to provide users with convenient and efficient hardware configuration and management functions. This product can help engineers quickly and accurately select suitable hardware devices based on the specific needs of industrial projects, thereby building stable, reliable, and efficient automation control systems. Whether in new industrial automation projects or upgrading existing systems, TU810V1 can play an important role in ensuring that the entire automation system achieves optimal performance.


Specification parameters

Hardware compatibility: Supports various ABB automation hardware devices, such as controllers, I/O modules, communication modules, etc., and can work together with ABB Freelance controllers. Capable of adapting to different series and models of hardware, meeting the requirements of diverse industrial application scenarios for hardware combinations.

Input/output interface: It has a variety of interface types, including Ethernet interface for high-speed data transmission, to achieve network communication with the upper computer and other intelligent devices; RS485/RS232 serial port is used to connect some traditional industrial equipment or perform debugging work. The number of interfaces varies depending on the specific model, and can generally meet the connection requirements of medium-sized automation projects. If there is a large-scale project demand, the number of interfaces can also be expanded through expansion modules.

Processing capability: Equipped with high-performance processors, capable of quickly processing large amounts of hardware configuration information and device status data. Its memory and storage capacity have also been carefully designed to cache and store hardware configuration records and device operating parameters for a certain period of time, making it convenient for users to query and analyze at any time, ensuring efficient and stable operation in complex industrial environments, and quickly responding to users' hardware selection and configuration operation instructions.

Physical characteristics: The product is designed to be compact in size, easy to install in various control cabinets, does not occupy too much space, and can adapt to different industrial installation environments. The shell is made of sturdy and durable materials, with good electromagnetic interference resistance and protective performance, which can effectively resist common electromagnetic interference, dust, moisture and other adverse factors in industrial sites, ensuring the stable operation of the equipment.


Core functions

Hardware Quick Screening: Users only need to input key parameters of the project, such as control scale, I/O point requirements, communication protocol requirements, etc. The TU810V1 can quickly filter out a list of compatible hardware devices from the vast ABB hardware product library, greatly saving engineers the time of manually consulting product manuals and comparing parameters, and improving the efficiency of project planning in the early stage.

Configuration plan generation: After filtering out the compatible hardware, the product can automatically generate a detailed hardware configuration plan based on the characteristics of the selected hardware and the process flow of the industrial project. The plan includes information on hardware device connection methods, parameter setting suggestions, network topology, etc., providing engineers with complete system setup guidance and reducing the risk of system failures caused by improper hardware configuration.

Real time status monitoring: During the operation of the automation system, TU810V1 can monitor the running status of the configured hardware equipment in real time, including the online/offline status, working temperature, voltage and current parameters of the equipment. Once abnormalities are detected in hardware devices, timely alerts can be issued and detailed fault diagnosis information can be provided to help maintenance personnel quickly locate and solve problems, ensuring the continuous and stable operation of the automation system.

System compatibility check: During hardware configuration, TU810V1 automatically checks the compatibility between selected hardware and the entire System 800xA system. To avoid system integration issues caused by hardware incompatibility and ensure that various hardware devices can work together in the system to achieve optimal performance.

Working principle

The ABB TU810V1 System 800xA hardware selector is equipped with an intelligent algorithm and database system. When users input parameters related to industrial projects, their intelligent algorithms will parse these parameters and match them with a large amount of ABB hardware product information stored in the built-in database. The database records in detail the various parameters, performance characteristics, compatibility information, etc. of each hardware device. Through this matching operation, select hardware devices that meet the criteria.

When generating hardware configuration plans, the product will use preset rules and algorithms to plan the connection methods and data transmission paths between hardware based on the control logic and communication requirements of the automation system, combined with the characteristics of the selected hardware. In the process of real-time status monitoring, communication connections are established with hardware devices to read the status data feedback from the devices at a certain cycle and compare it with the preset normal range. Once the range is exceeded, an alarm mechanism is triggered. In terms of compatibility checks, the selected hardware combinations are also verified one by one based on compatibility information in the database to ensure the compatibility and stability of the entire system.


Key advantages

Efficiency: Greatly reduces the time for hardware selection and configuration, from traditional manual data retrieval and parameter comparison that may take hours or even days, to minutes to tens of minutes after using the product, greatly accelerating the early planning process of industrial automation projects and improving overall project execution efficiency.

Accuracy: It avoids potential omissions and errors caused by manual selection, and its intelligent algorithms and database ensure that the selected hardware devices fully meet project requirements. The generated configuration scheme is scientific and reasonable, reducing the probability of system failures caused by improper hardware configuration and improving the reliability of the automation system.

Usability: The user interface is simple and intuitive, even engineers who are not familiar with hardware technology can quickly get started with it through simple training. Simply follow the interface prompts to enter relevant parameters, and you can easily complete complex hardware selection and configuration work.

System integration advantage: As part of the System 800xA system, it seamlessly integrates with the entire ABB automation ecosystem. Being able to fully utilize the various functions of the System 800xA system, achieve deep integration of hardware and software, and provide users with a one-stop automation solution.


Precautions

Data accuracy: When inputting project parameters, it is important to ensure the accuracy of the parameters. Incorrect parameters may result in the screening of unsuitable hardware devices, thereby affecting the performance and stability of the automation system. It is recommended to carefully verify the actual requirements of the industrial project before inputting parameters.

Regular maintenance: Although the product itself has high stability, regular maintenance is still necessary to ensure its long-term reliable operation. This includes checking whether the hardware connections of the device are loose and whether the software needs to be updated or upgraded. Regular maintenance can timely detect and solve potential problems, extending the service life of equipment.

Operation specifications: Strictly follow the product operation manual to avoid equipment damage or data loss caused by non-standard operation. Especially when performing critical operations such as hardware configuration scheme modifications and system compatibility checks, it is important to carefully confirm the operational steps.

Environmental requirements: Install the product in an environment that meets its physical characteristics requirements, avoiding use in harsh environments such as high temperature, high humidity, and strong electromagnetic interference. If unavoidable, corresponding protective measures should be taken to ensure the normal operation of the equipment.


Similar model supplement

In ABB's product line, there are product models similar to TU810V1, such as TU810V2. TU810V2 is functionally similar to TU810V1, with core functions such as hardware filtering and configuration scheme generation. But there have been upgrades in some details, such as further enhanced hardware compatibility, which can support more new models of ABB hardware devices; In terms of processing power, more advanced processors are used, which have faster processing speeds and can complete complex hardware configuration calculations and status monitoring data processing in a shorter amount of time. In terms of interfaces, TU810V2 has added some new interface types, such as USB 3.0 interface, which facilitates fast data transfer with more external devices. Users can choose the appropriate model based on their specific project requirements, such as whether they need to support the latest hardware devices, the level of processing speed requirements, and other factors.


Application scenarios

Manufacturing automation production line: In the automation production lines of industries such as automobile manufacturing and electronic equipment manufacturing, engineers can use TU810V1 to quickly select suitable hardware devices such as controllers, sensors, actuators, etc. based on the process flow, production pace, equipment layout, and other requirements of the production line, and generate reasonable configuration plans. Ensure efficient operation of automated production lines, improve production efficiency and product quality.

Power industry automation system: In the construction and upgrading of automation control systems for power facilities such as power plants and substations, this product can help power engineers select suitable power monitoring hardware, communication equipment, etc. Real time monitoring of the operating status of various equipment in the power system to ensure the stability and reliability of power supply.

Automation control in the chemical industry: The chemical production process is complex, and the reliability requirements for automation control systems are extremely high. TU810V1 can select hardware equipment with strong corrosion resistance and high stability based on the characteristics of chemical production processes, such as temperature, pressure, flow rate, and other control parameters, and scientifically configure it. Realize precise control over the chemical production process, improve production safety and economic benefits.

Production automation in the food and beverage industry: In the production, packaging, and other aspects of food and beverage, automation systems are needed to ensure the hygiene and efficiency of the production process. By selecting hardware equipment that meets the hygiene standards of the food industry through TU810V1, a stable automation control system is constructed to ensure the quality and safety of food and beverages and improve production efficiency.

TU810V1 - I/O MTUs > S800 I/O - ABB Process Automation


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