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ABB Condition MonitoringMService

From:ABB | Author:Wang | Time :2024-12-31 | 522 visit: | 🔊 Click to read aloud ❚❚ ▶ | Share:

ABB Condition MonitoringMService

1.1. Target Group
MService is the embedded Condition Monitoring device for ABB Low Voltage Switchgears. Audiences
of this manual are service technicians and switchgear operators on site.
The document describes how to get the device installed in a switchgear network, and how to operate
it using the web-based user interface.
The reader shall be familiar with the terms and concept of ABB MNS Low Voltage Switchgear.
1.1 Use of Warning, Caution, Information and Tip icon
This publication includes Warning, Caution, and Information icons where appropriate to point out
safety related or other important information. It also includes Tip icons to point out useful hints to the
reader. The corresponding symbols should be interpreted as follows:
The electrical warning icon indicates the presence of a hazard that
could result in electrical shock.
The warning icon indicates the presence of a hazard that could result in
personal injury.
The information icon alerts the reader to pertinent facts and conditions.
Although Warning notices are related to personal injury, and Caution notices are associated with

equipment or property damage, the operation of damaged equipment could, under certain opera tional conditions,
result in impaired process performance leading to personal injury or death. It is,

therefore, imperative that you comply fully sigh all Warning and Caution notices.
List of the terminology, acronyms, abbreviations and definitions that the document uses.
Abbreviation Term Description
Eth. Ethernet Ethernet is a local area network (LAN) technology.
The Ethernet standard specifies the physical medium, access control rules and the message
frames.
HMI /
WebHMI
Human Machine Interface
Hard- and Software which implements the user interface.
A WebHMI is a SW providing the HMI in an Internet
web browser
LVS Low voltage switchgear
Low voltage switchgear assembly built in accordance with IEC 61439-1.
MCC Motor Control Centre Common term for switchgear used for motor control and protection.
MNS Modular Low Voltage Switchgear family from ABB
UMC /
M10x
Universal Motor Controller
An intelligent motor controller for 3-phase AC induction motors combining the two classical functions of motor protection and motor management in a single device plus offering diagnostic
and fieldbus communication.
MTQ22-FBP The MTQ22-FBP Ethernet adapter module allows
the connection of FBP devices to Ethernet
MNS iS The integrated intelligent switchgear solution
from ABB.
MStart
MFeed
MControl
MConnect
MSpeed
MLink
MView
MNavigate
MNS iS components integrated in the switchgear,
see the MNS iS System Guide for technical details
OPC Open Platform Communications
The industrial de-facto standard for exchange of
information between components and process
supervision and monitoring applications using
TCP/IP based networks.


Following cyber security-based recommendations must be considered using MService device in an in dustrial Ethernet network environment:
• MService shall be connected to an isolated network in general. If MService is connected to a
plant network a firewall shall be considered to control access to MService web-based user inter face.
• Insertion of a USB drive / pen-drive / stick into a USB port of MService shall be prevented at any
time except connecting an external hard-disk for data backup purpose. Inserting a faulty USB
drive (e.g. with faulty USB-HID(*) descriptor) can lead to a stop of MService functionality. In such
a case MService will not record any data from connected field devices any longer and a device
reboot is required.
To prevent an unrestricted access to the USB ports of MService USB Port Locks shall be used.
These port locks reduce the risk of data leakage, data theft and unauthorized uploads with a
software-free solution that physically blocks USB ports from unauthorized access. There’s even
an option to block multiple adjacent ports with one lock and allow continued secure use of au thorized USB devices.
• User must log-off from MService when leaving the workplace to prevent another person using
the active login account. The log-off button must be used in this case as closing the Web
browser will not terminate the active web-session.
2.1 Product Concept
The MService device implements an innovative approach to condition monitoring: The supervision of
the performance and health status of a MNS and MNS iS switchgear are made possible with a small scale and easy-to-use embedded industrial PC.
The MService implements the whole condition monitoring concept from collecting field level real-time
data to performing assessment algorithms. Based on that, it is possible to work out a prognosis of
developing situations and prompting the operator for action. However, if the situation continues and
results in a tripping or failure, the MService offers clear diagnosis for fast problem resolution.
Fig. 1: MService device
MService targets two main application scenarios:
• Customer’s staff can use the device for performance analysis and continuous support of
maintenance planning for MNS and MNS iS system, with MService installed as permanent part of
the switchgear.
• ABB’s service personnel use the device to place it in a customer’s switchgear to support cus tomer decisions in keeping the switchgear in good condition by collecting data for a certain
time and derive an assessment on the switchgear performance and operational status.
To fit to these scenarios, the MService employs a small-scale, compact approach to enable fast com missioning and ease of use.


MService Condition Monitoring covers the following main functions:
• Collection of operational data of the supervised modules
• Collection of all alarms and trips generated in the supervised modules
• Collection of maintenance warnings derived from additional assessment logic related to the su pervised modules.
• Display of the MNS or MNS iS system structure highlighting modules signaling problems
• Display of historical data in trend displays
• Detailed information on the identification, location, and type of supervised modules
• Online supervision of temperature or power loss related problems within individual cubicles.
MService can supervise all modules in MNS and MNS iS, which are connected to the internal switchgear
communication bus. This includes:
• Motor starter and feeder modules (all sizes), which are equipped with measuring and communi cation electronic device MControl
• Motor starter and feeder modules (all sizes), which are equipped with intelligent device, UMC
and M10x, communicates to MLink.
• Circuit breakers connected to the switchgear communication with the interface MConnect
• Circuit breakers connected to the switchgear communication with the interface MLink
Excluded from supervision in MService are all modules not connected to the internal switchgear com munication such as MSpeed (Variable Speed drives in MNS iS) and conventional modules.
In general, MService supports all types of modules which are also accessible in MView.
MService firmware version 7.7 is extended to MNS - Intelligent Switchgear,
UMC100/UMC100.3/M10x-M/Emax/Emax2 connects to MLink. In order to config ure MService to MNS – Intelligent Switchgear, MNS Engineer, MNavigate and
MNavigate Plus version release 7.7 onwards shall be used. See more details in
1TGA710500 INSUM Upgrade Guideline UMC100 and 1TGA710501 INSUM Upgrade
Guideline M10x.
  • ADLINK PCI-7433 - switch value acquisition card Isolated Digital Input Card
  • ADLINK PCI-9112 - 51-12252-0D20 Multi-Function Data Acquisition Card
  • ADLINK NUPRO-A301 REV:1.4 - industrial control motherboard PICMG Full-Size SBC
  • ADLINK 51-18502-0A10 - Frame Grabber Image Acquisition Interface Card
  • ADLINK PCI-7296 - 51-12009-0A50 PCB-I-E-925=6DX1 96-CH Parallel Digital I/O Board
  • ADLINK PCI-8132 GP A2 - Motion Control Card 2-Axis Servo & Stepper Controller
  • ADLINK PCI-7442 - switch quantity card data acquisition card 64-CH Isolated Card
  • ADLINK HPX-13S4 - baseboard PICMG 1.3 Passive Backplane Chassis Baseplate
  • ADLINK NuPRO-590 / NTC-567-ZM-F36 - Single Board Computer PCB-I-E-1853=9L21 Half-Size SBC
  • ADLINK PCIe-8332 - 16-axis plate Motion Control Hardware Card
  • ADLINK NuPRO-775 REV.B1 - motherboard Pentium 4 Full-Size PICMG SBC
  • ADLINK PXI-3920 - Embedded Controller 3U PXI cPCI System Intelligence Board
  • ADLINK PCI-8134 - driver card motion control card 4-Axis Controller Board
  • ADLINK HSL-DI32-M-N-011 / HSL-TB32-M-DIN - Digital Input & Base Module PLC Distributed I/O System
  • ADLINK PCI-6216V-206 / PCI-208V 009 - 16 CH 16bit analog output card
  • ADLINK NuPro-E330 - 51-41805-0A20 PCB Single Board Computer Host Board
  • ADLINK PCI-1622C - Card 8-Port RS-232/422/485 PCI Serial Communication Board
  • ADLINK PCIe-7432 - 51-18402-0A10 Carte PCIe Avec Plage D'Entrée Élevée Isolated DIO Card
  • ADLINK PCI-7250 - PCI Acquisition Card 8-CH Relay Output Isolated DI Card
  • ADLINK PCI-7230 - 32-CH Isolated Digital I/O Card
  • ADLINK PCI-8164 - PCB 4-Axis Motion Controller Card
  • ADLINK PCI-7854 - Collection card High-Speed Link Distributed Motion Controller
  • ADLINK NuPRO-935A/LV - industrial control computer motherboard Full-Size PICMG SBC
  • ADLINK IMB-M40H - motherboard IH61-AA4 1155 LGA1155 Micro-ATX Mainboard
  • ADLINK PCI-7248 - Linhua 51-12006-0A40 48-CH Parallel Digital I/O Card
  • ADLINK HPCI-14S12U - Linhua industrial computer baseboard Passive Backplane
  • ADLINK PCI-8132 Rev.A2 - 2-Axis Servo & Stepper Motion Controller Card
  • ADLINK ACL-8111 - ISA card Multi-Function DAQ Card
  • ADLINK ACL-8111 - ISA card Multi-Function Data Acquisition Board
  • ADLINK PCI-7200 REV.A3 - Digital I/O card 12MB/s High-Speed Parallel Digital I/O
  • ADLINK PCI-7296 REV.A3 - 96-CH High-Density Opto-Isolated DIO Card
  • ADLINK PCI-7434 - 64-CH Isolated Digital Output Card
  • ADLINK M-342 - atx motherboard Industrial PC Mainboard
  • ADLINK NuPRO-935ADV (A) 1.9 - CPU Board Intel Core 2 Quad CPU Q9500 2.83GHz PICMG Board
  • ADLINK NUPRO-935A/DV - motherboard dual network port 51-41802-0A10 CPU Board
  • ADLINK PCI-RTV24 - image capture card Analog Video Frame Grabber Board
  • ADLINK HPX-13S4 - device baseboard PICMG 1.3 Passive Backplane Chassis Baseplate
  • ADLINK PCI-8134A - control card 4-Axis Motion Controller Card
  • ADLINK ACL-7130 REV. B2 - industrial control capture card Isolated Digital I/O Board
  • ADLINK EBP-13E2 - Industrial Backplane Board Passive Backplane Baseboard
  • ADLINK NuPRO-935ADV (A) 1.9 - CPU Board Intel Core 2 Quad CPU Q9500 2.83GHz PICMG SBC
  • ADLINK PCI-8134A - motion control card 4-Axis Pulse-Train Controller Card
  • ADLINK PCI-9112 REV A.1 - Multi Function DA&C Board Data Acquisition Card
  • ADLINK 51-12001-0C20 - Circuit Board Multi-Function Data Acquisition Hardware
  • ADLINK PCI-7300A - 80-CH High-Speed Digital I/O Card
  • ADLINK PCI-7230 - 16-CH Isolated Digital Input Output Card
  • ADLINK DIN-814-GP - motion control module Interface Terminal Block
  • ADLINK NUPRO-A40H - 51-41807-1A20 Industrial Control Motherboard LGA1155
  • ADLINK PCI-7433 rev A2 - Isolated Digital Input Card
  • ADLINK NuPRO-780 - Pentium III 800 512 MB SBC NuPRO780 51-41309-0B2 Single Board Computer
  • ADLINK PCI-7853 / PCI-7854 - Acquisition card High-Speed Link Control Card
  • ADLINK NUPRO-852 / NUPRO-852LV - Industrial motherboard Full-Size PICMG CPU Board
  • ADLINK NuPRO-842LV/P - 51-41360-0B30 Industrial Motherboard Half-Size PICMG SBC
  • ADLINK PCI-FIW64 - 4/2 Channel IEEE1394B Image Capture Card Frame Grabber
  • ADLINK PCI-7851 Rev A1.1 - HSL system card High-Speed Link Master Controller
  • ADLINK PCI-7230 - 51-12003-0A50 card 32-CH Isolated Digital I/O Card
  • ADLINK NuPRO-841REV:1.0 - Industrial CPU Board Mainboard
  • ADLINK NuPRO-841 REV:1.0 - motherboard Industrial Control PC Mainboard
  • ADLINK PCI-8256 - 8-Axis Advanced Motion Control PCI Board
  • ADLINK PCI-6S / PCI6S - Backplane 6-Slot Passive Backplane Board
  • ADLINK PCI-7234 REV B3 - 32-CH Isolated Digital Output PCI Card
  • ADLINK PCI-8213 - HannStar MV-4 51-45003-0b4 Board
  • ADLINK PCI-7233 - 51-12004-0a20 board PCI7233 32-CH Isolated Digital Input Card
  • ADLINK PCI-7851 - 006 51-24003-0B20 High-Speed Link Master Motion Control Card
  • ADLINK PCI-7432 - 64-CH Isolated Digital I/O PCI Cards
  • ADLINK LPCI-3488 - Card Low Profile IEEE-488 GPIB Interface Card
  • ADLINK HPCI14S REV.B1 - industrial control computer base plate Passive Backplane
  • ADLINK NEON-1020 - Industrial camera Smart Camera Vision System
  • ADLINK PCI-7432 - Isolated Digital I/O PCI Card 64-CH
  • ADLINK Pcm-7250+ - 8-Ch Relay Outputs & 8-Ch Isolated DI Module PC/104
  • ADLINK CPCI-7841 - DUAL-PORT ISOLATED CAN INTERFACE CARD CompactPCI
  • ADLINK PCI-3488 / PCI-GPIB - PCI IEEE-488 GPIB Interface Card
  • ADLINK PCI-1711U - Card Multi-Function Data Acquisition Board
  • ADLINK NUPRO-A301 - REV:1.1 1.2 1.4 PICMG Full-Size Single Board Computer
  • Adlink DIN-50S-01 - PLOTECH 51-14024-0A40 50-pin Wiring Terminal Board
  • Chroma 52962 / 58183 - PXI Optical Spectrometer carrier adapter Card
  • ADLINK PCI-6208V - PCI DATA ACQUISITION & RECORDING CARD 8-CH Analog Output
  • ADLINK HSL-DI32-DB-N - Industrial Control Board Distributed Digital Input Module
  • ADLINK HSL-AO4-U - 4-CH HIGH SPEED LINK ANALOG OUTPUT MODULE Distributed I/O
  • ADLINK PCI-7396 - 0050 GP 51-12012-0B20 96-CH High-Speed Digital I/O Card
  • ADLINK NUPRO-935A/DV - 51-41802-0A10 motherboard Industrial CPU Single Board Computer
  • ADLINK PCI-9111 DG - Industrial Acquisition Card Multi-Function DAQ Card
  • ADLINK NuPRO-E315 - industrial computer motherboard Intel Atom SHB SBC
  • ADLINK NUPRO-406 REV:B1 - Industrial Control Motherboard Full-Size PICMG CPU Board
  • ADLINK NuPRO-E330 - motherboard Industrial Control System Host Board PICMG 1.3
  • ADLINK ACL-6128A 103 - 51-11002-1A4 2-CH Isolated Analog Output Card
  • XTRAMUS cPS-H325/AC - POWER SUPPLY NUSTREAMS 600 NETWORK TESTING EQUIPMENT Power Module
  • ADLINK DIN-814P-A4 - 51-14056-0A10 Terminal Block Motion Control Breakout Board
  • ADLINK TB-24P/24-01 - 24-Channel Card Terminal Breakout Board
  • ADLINK PCI-7251 - 51-12008-0A30 PCI7251 8-CH Relay Output Isolated Digital Input Card
  • ADLINK HSL-TB64-DIN REV A1 / HSL-DO32-DB-N - 2ea Board Breakout Terminal Board Distributed I/O Module
  • ADLINK NuPRO-865 REV 3.0 - industrial computer motherboard Full-Size PICMG SBC
  • ADLINK NUPRO-A40H - motherboard 51-41807-1A30 OSP H61 Industrial PC Mainboard
  • ADLINK LPCI-3488A - PCI Card 51-12801-0A30 GPIB Interface Card
  • ADLINK DIN-825-4P0 - 51-14085-0A30 Terminal Printed Circuit Board Breakout Block
  • ADLINK IMB-T10/D2550 V - MOTHER BOARD 80-PXG160-A1A01 IMB-T10-M2G-S32G Industrial Mainboard
  • ADLINK PCI-8144N - Motion Control card Stepper Motor Controller
  • ADLINK PCI-7433 - Digital acquisition card Isolated Digital Input Card
  • ADLINK PCI-9112 DG - Data Acquisition card 51-12252-0D20 Multi-Function DAQ
  • ADLINK IMB-M40H - motherboard IH61-AA4 1155 LGA1155 Micro-ATX Mainboard
  • ADLINK TB-24P/24-01 - Carte 24 voies Terminal Breakout Board Connector Module
  • ADLINK HSL-D16DO16-M-NN - Distributed Discrete Input Output I/O Module
  • ADLINK PCI-7248 - PCI CARD 51-12006-0A40 48-CH Parallel Digital I/O Board
  • ADLINK HSL-DI32-DB-N - Industrial Control Board Distributed I/O Digital Input Module
  • ADLINK PCI-7433 - Pci 7433 Isolated Digital Input Card
  • ADLINK PCI-6208V - 008 Data acquisition card 8-CH Analog Output Card
  • ADLINK IH61-AA4 - industrial motherboard LGA1155 Micro-ATX Mainboard
  • ADLINK PXI-3920 - PXI 3U cPCI Industrial Controller Embedded System CPU Board
  • ADLINK PCI-6308 - Analog Output DAQ Card Isolated Voltage Output Card
  • ADLINK PCI-7200 - data acquisition card REV.A3 High-Speed Parallel DIO Card
  • ADLINK NuPRO-E315 - Industrial Control Computer Motherboard PICMG 1.3 SHB SBC
  • ADLINK PCI-1610C - Card 4-Port Isolated RS-232 PCI Serial Communication Card
  • ADLINK PCI-1716 - Card High-Resolution Multi-Function DAQ Card
  • ADLINK MI-965 - Industrial Mini-ITX Motherboard CPU Board
  • ADLINK PCI-1610A - Card 4-Port RS-232 PCI Serial Communication Card
  • ADLINK cBP-3208/3208R - CPCI Board 3U 8-Slot CompactPCI Backplane
  • ADLINK PCI-8134A - 51-12421-0A10 4-Axis Motion Controller Card
  • ADLINK PCI-8164 - Motion Control Card 4-Axis Advanced Controller Card
  • ADLINK NUPRO-935A/DV - motherboard dual network port 51-41802-0A10 CPU Board
  • ADLINK PCI-7248 - 51-12006-0A40 acquisition card 48-CH Parallel DIO Card
  • ADLINK PCI-7443 - 51-12022-0A10 BOARD 128-CH Isolated Digital Input Card
  • ADLINK DIN-825-GP4 - Terminal Block Interface Board Breakout Module
  • ADLINK PCI-7248 - Card 48-CH Parallel Digital I/O Card
  • ADLINK NUPRO-865 REV :3.0 - industrial motherboard Intel Pentium 4 CPU Board
  • ADLINK PCI-9113A - Isolated Analog Input Data Acquisition Card
  • ADLINK HPCI-8S4 - REV.B2 Industrial Control Base Plate Passive Backplane
  • ADLINK M-342 - atx motherboard Industrial PC Mainboard
  • ADLINK PCI-RTV24 - image capture card Analog Video Frame Grabber Board