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ABB Condition MonitoringMService

From:ABB | Author:Wang | Time :2024-12-31 | 526 visit: | 🔊 Click to read aloud ❚❚ | Share:

ABB Condition MonitoringMService

1.1. Target Group
MService is the embedded Condition Monitoring device for ABB Low Voltage Switchgears. Audiences
of this manual are service technicians and switchgear operators on site.
The document describes how to get the device installed in a switchgear network, and how to operate
it using the web-based user interface.
The reader shall be familiar with the terms and concept of ABB MNS Low Voltage Switchgear.
1.1 Use of Warning, Caution, Information and Tip icon
This publication includes Warning, Caution, and Information icons where appropriate to point out
safety related or other important information. It also includes Tip icons to point out useful hints to the
reader. The corresponding symbols should be interpreted as follows:
The electrical warning icon indicates the presence of a hazard that
could result in electrical shock.
The warning icon indicates the presence of a hazard that could result in
personal injury.
The information icon alerts the reader to pertinent facts and conditions.
Although Warning notices are related to personal injury, and Caution notices are associated with

equipment or property damage, the operation of damaged equipment could, under certain opera tional conditions,
result in impaired process performance leading to personal injury or death. It is,

therefore, imperative that you comply fully sigh all Warning and Caution notices.
List of the terminology, acronyms, abbreviations and definitions that the document uses.
Abbreviation Term Description
Eth. Ethernet Ethernet is a local area network (LAN) technology.
The Ethernet standard specifies the physical medium, access control rules and the message
frames.
HMI /
WebHMI
Human Machine Interface
Hard- and Software which implements the user interface.
A WebHMI is a SW providing the HMI in an Internet
web browser
LVS Low voltage switchgear
Low voltage switchgear assembly built in accordance with IEC 61439-1.
MCC Motor Control Centre Common term for switchgear used for motor control and protection.
MNS Modular Low Voltage Switchgear family from ABB
UMC /
M10x
Universal Motor Controller
An intelligent motor controller for 3-phase AC induction motors combining the two classical functions of motor protection and motor management in a single device plus offering diagnostic
and fieldbus communication.
MTQ22-FBP The MTQ22-FBP Ethernet adapter module allows
the connection of FBP devices to Ethernet
MNS iS The integrated intelligent switchgear solution
from ABB.
MStart
MFeed
MControl
MConnect
MSpeed
MLink
MView
MNavigate
MNS iS components integrated in the switchgear,
see the MNS iS System Guide for technical details
OPC Open Platform Communications
The industrial de-facto standard for exchange of
information between components and process
supervision and monitoring applications using
TCP/IP based networks.


Following cyber security-based recommendations must be considered using MService device in an in dustrial Ethernet network environment:
• MService shall be connected to an isolated network in general. If MService is connected to a
plant network a firewall shall be considered to control access to MService web-based user inter face.
• Insertion of a USB drive / pen-drive / stick into a USB port of MService shall be prevented at any
time except connecting an external hard-disk for data backup purpose. Inserting a faulty USB
drive (e.g. with faulty USB-HID(*) descriptor) can lead to a stop of MService functionality. In such
a case MService will not record any data from connected field devices any longer and a device
reboot is required.
To prevent an unrestricted access to the USB ports of MService USB Port Locks shall be used.
These port locks reduce the risk of data leakage, data theft and unauthorized uploads with a
software-free solution that physically blocks USB ports from unauthorized access. There’s even
an option to block multiple adjacent ports with one lock and allow continued secure use of au thorized USB devices.
• User must log-off from MService when leaving the workplace to prevent another person using
the active login account. The log-off button must be used in this case as closing the Web
browser will not terminate the active web-session.
2.1 Product Concept
The MService device implements an innovative approach to condition monitoring: The supervision of
the performance and health status of a MNS and MNS iS switchgear are made possible with a small scale and easy-to-use embedded industrial PC.
The MService implements the whole condition monitoring concept from collecting field level real-time
data to performing assessment algorithms. Based on that, it is possible to work out a prognosis of
developing situations and prompting the operator for action. However, if the situation continues and
results in a tripping or failure, the MService offers clear diagnosis for fast problem resolution.
Fig. 1: MService device
MService targets two main application scenarios:
• Customer’s staff can use the device for performance analysis and continuous support of
maintenance planning for MNS and MNS iS system, with MService installed as permanent part of
the switchgear.
• ABB’s service personnel use the device to place it in a customer’s switchgear to support cus tomer decisions in keeping the switchgear in good condition by collecting data for a certain
time and derive an assessment on the switchgear performance and operational status.
To fit to these scenarios, the MService employs a small-scale, compact approach to enable fast com missioning and ease of use.


MService Condition Monitoring covers the following main functions:
• Collection of operational data of the supervised modules
• Collection of all alarms and trips generated in the supervised modules
• Collection of maintenance warnings derived from additional assessment logic related to the su pervised modules.
• Display of the MNS or MNS iS system structure highlighting modules signaling problems
• Display of historical data in trend displays
• Detailed information on the identification, location, and type of supervised modules
• Online supervision of temperature or power loss related problems within individual cubicles.
MService can supervise all modules in MNS and MNS iS, which are connected to the internal switchgear
communication bus. This includes:
• Motor starter and feeder modules (all sizes), which are equipped with measuring and communi cation electronic device MControl
• Motor starter and feeder modules (all sizes), which are equipped with intelligent device, UMC
and M10x, communicates to MLink.
• Circuit breakers connected to the switchgear communication with the interface MConnect
• Circuit breakers connected to the switchgear communication with the interface MLink
Excluded from supervision in MService are all modules not connected to the internal switchgear com munication such as MSpeed (Variable Speed drives in MNS iS) and conventional modules.
In general, MService supports all types of modules which are also accessible in MView.
MService firmware version 7.7 is extended to MNS - Intelligent Switchgear,
UMC100/UMC100.3/M10x-M/Emax/Emax2 connects to MLink. In order to config ure MService to MNS – Intelligent Switchgear, MNS Engineer, MNavigate and
MNavigate Plus version release 7.7 onwards shall be used. See more details in
1TGA710500 INSUM Upgrade Guideline UMC100 and 1TGA710501 INSUM Upgrade
Guideline M10x.
  • ADLINK HPCI-14S12U - Industrial Control Backplane 12PCI Backplane PCI-14S Passive Backplane
  • ADLINK PCIe-GIE74C - image acquisition card 4-CH GigE Vision PoE+ Frame Grabber
  • ADLINK PCI-8164 - control card 4-Axis Advanced Motion Controller Board
  • ADLINK PCIe-U304 - 4 Port USB3 PCIe Frame Grabbers USB Screw Hole Card
  • ADLINK PCI-9112 - Multi-Function Data Acquisition Card DAQ Card
  • ADLINK PCI-7432 - 51-12013-0A50 4-CH Isolated Numérique I/O PCI Cartes Digital I/O Card
  • ADLINK PCA-6106P3-0C1 REV.C1 - backplane 6-Slot Passive Backplane Board
  • ADLINK PCI-7224 - 24-CH Opto-Isolated Digital I/O PCI Board
  • ADLINK CPCI-7433R(G) - Digital Input Board Rear I/O CompactPCI Card
  • ADLINK EBP-13E4 - 51-46703-0A30 Industrial PC Backplane Passive Backplane
  • ADLINK PCIE-HDV62 - Image acquisition card High Definition Video Frame Grabber
  • ADLINK EBP-13E4 - 51-46703-0A30 Industrial Backplane Board Passive Backplane
  • ADLINK 90111-B1 / CPCI-6770 - PCB CPU MODULE CompactPCI Single Board Computer
  • ADLINK PCI-7248 - DATA ACQUISITION PCI CARD 48-CH Parallel Digital I/O Board
  • ADLINK PCI-7230 - 51-12003-0a50 board PCI7230 32-CH Isolated Digital I/O Card
  • ADLINK PCI2A000CB - 51-20000-0B30 Multi-Function DAQ Card Baseboard
  • ADLINK PCI-8134-005 - 4-Axis Motion Controller Card
  • ADLINK PCI-7224 - 24-CH Opto-Isolated Digital I/O PCI Card
  • ADLINK PCI-7434 - 64-CH Isolated Digital Output Card
  • ADLINK PCI-8132 - motion control card 2-Axis Servo & Stepper Controller
  • ADLINK PCI-8134 - Motion Controller PCI Card 4-Axis Controller Board
  • ADLINK PCI-8164 - Motion Control Card 51-12406-0A40 4-Axis Controller
  • ADLINK 51-12001-0C20 - Circuit Board Data Acquisition Interface Module Hardware
  • ADLINK NuPR0-840 - industrial control motherboard Full-Size PICMG CPU Board
  • ADLINK PCI-7444 - 51-12023-0A10 card 128-CH Isolated Digital Output Board
  • ADLINK PCI-1612B - data acquisition card 4-Port RS-232/422/485 Serial Communication Card
  • ADLINK PCI-6208V 009 - 8/16-CH 16-Bit Analog Output Cards PCB-I-E-482=6BX3
  • ADLINK NUPRO-935A/LV - industrial control motherboard Full-Size PICMG SBC Board
  • ADLINK PCI-9114DG - Multi-Function DAQ Card Data Acquisition PCI Card
  • ADLINK ACL-7130 - Data acquisition card Isolated Digital I/O Board
  • ADLINK ABX-6300D-4E1-BP - board ABX6300D4E1BP Video Interface Expansion Card
  • ADLINK CPCI-6940 - CPCI-6940/D1539/M16-0(EA)-000E 6U CompactPCI Processor Board
  • ADLINK NuPRO-760 - industrial control motherboard Half-Size PICMG SBC CPU Board
  • ADLINK IMB-M42H (G)-0020 - industrial control motherboard LGA1155 Micro-ATX Mainboard
  • ADLINK RTV-24 / PCI-MP4S - 51-12519-1C30 4-Channel Real Time Video Capture Board
  • ADLINK PCI-8134 - 4-Axis Servo & Stepper Motion Controller Card
  • ADLINK MXC-6101D - V.PC000.002.ST.00 Box PC Configurable Embedded Computer
  • ADLINK PCI-8134A - 51-12421-0A10 Motion Control Card 4-Axis Controller Card
  • ADLINK DIN-100S / DIN-100SA1 - Technology SCSI-II TB 100-PIN Terminal Block Board
  • ADLINK DIN-812M001 / DIN812M001 - 51-14034-0A1 51140340A1 Terminal Module Breakout Interface
  • ADLINK PCI-8164 - Servo motion control 4-Axis Advanced Controller Card
  • ADLINK PCIe-GIE64 - Acquisition card GigE Vision PoE+ Frame Grabber
  • ADLINK M-302 - Industrial control motherboard ATX PC Board Mainboard
  • ADLINK PCI-8134 - Motion Controller PCI Card 4-Axis Controller Board
  • ADLINK PCI-RTV24 - Image capture card Analog Video Frame Grabber
  • ADLINK PCI-8102 - Motion control card 2-Axis Servo & Stepper Controller Board
  • ADLINK PCI-9112 REV.B1 - Card Multi-Function Data Acquisition Card
  • ADLINK HSI-DI32-M-N / HSL-TB32-M-DIN - Discrete I/O MODULE Distributed Automation Module System
  • ADLINK PCI-7296 - IO card REV.A3 96-CH Parallel Digital I/O Card
  • ADLINK DIN-814P-A4 / 814Y - terminal board Motion Control Interface Block
  • ADLINK DIN-814P-A4 - 51-14056-0A10 PCB-I-E-2736=ZA01 Screw Terminal Board Breakout
  • ADLINK M-322 - motherboard Industrial Control Computer Mainboard
  • ADLINK NUPRO-406 REV:B1 - industrial control motherboard Full-Size PICMG CPU Board
  • ADLINK AMP-204C - card DSP-Based 4-Axis Advanced Pulse-Train Controller
  • ADLINK HPCI14S REV.B1 - industrial computer baseboard 14-Slot Passive Backplane
  • ADLINK PCI-7250 - 8-CH Relay Output & 8-CH Isolated DI PCI Card
  • ADLINK EBP-13E2 - baseplate Passive Backplane Industrial Computer Chassis Board
  • ADLINK LPCI-3488A - PCI-GPIB card 51-12801-0A30 acquisition card IEEE-488 Interface Board
  • ADLINK PCI-6216V-GL - 51-12201-0C30 16-CH 16-Bit Voltage Analog Output Card
  • ADLINK ACL-8454 - 16-CH Isolated Digital I/O & 4-CH Counter Card
  • ADLINK HPCI-9S7U - backplane Passive Backplane Compatible with NuPRO-A301 852 841 842
  • ADLINK DAQ-2010-007 - Simultaneous-Sampling Multi-Function Data Acquisition Card
  • ADLINK MP-C154 - 51-64205-0A10 Motion Control Card 4-Axis Controller Board
  • ADLINK MXE-202/mSSD16B/WiFi-BT - Matrix Rugged I/O Platform Embedded Fanless Computer
  • ADLINK CM-920-R-17 - PC/104-Plus Single Board Computer Module Intel Celeron M
  • ADLINK PCI-7250 NSMP - 8-CH Relay Output & 8-CH Isolated DI Card
  • ADLINK PCI-8164 - 4-Axis Motion Controller PCI Card W/ Cable and Breakout Box
  • ADLINK EMX-100 - Ethernet-based 4-axis Motion Controllers Distributed Motion Module
  • ADLINK PCI-8134A - Press control card 4-Axis Motion Controller Board
  • ADLINK M-845EG REV:3.2 - industrial motherboard Pentium 4 Socket 478 Micro-ATX
  • ADLINK PCI-9114A Rev A2 DG - card High-Resolution Multi-Function Data Acquisition Board
  • ADLINK IEC-915GV - REV 1.1 Industrial motherboard Socket 478 CPU Board
  • ADLINK PCI-9111DG(G) - Data Acquisition Card Multi-Function DAQ Card
  • ADLINK HPCI-15S10 REV:B2 - Industrial computer base plate Passive Backplane Board
  • ADLINK NuPR0-840 / NuPR0-840DV - industrial control motherboard Full-size PICMG CPU Board
  • ADLINK RTV-24 / PCI-MP4S - 51-12519-1C30 4-Channel Real Time Video Capture Board
  • ADLINK NUPRO-780 - industrial control motherboard Pentium III Single Board Computer
  • ADLINK PCI-7296 - 0050 card 96-CH Opto-Isolated Parallel DIO Card Set
  • ADLINK NUPRO-780 - industrial control motherboard PICMG Full-Size SBC
  • ADLINK PCI-7248 - 51-12006-0A3 002 Pci 7248 48-CH Parallel Digital I/O Card
  • ADLINK PCI-7230 - 32-CH Isolated Digital I/O Card
  • ADLINK AMP-204C - motion control card 4-Axis Advanced Controller Board
  • ADLINK PCI-1714UL - Card Ultra High-Speed 4-CH Simultaneous Sampling DAQ
  • ADLINK NuPRO-E330 - industrial computer equipment motherboard PICMG 1.3 SHB SBC
  • ADLINK AMP-204C - DSP-Based 4-Axis Advanced Pulse-Train Motion Controller Module
  • ADLINK PCI-7256 - 001 51-12206-0A2 REV.A2 LPCI-7256 16-CH Latching Relay Output Card
  • ADLINK ND6050 - NUDAM DIGITAL I/0 MODULE Distributed I/O Unit
  • ASEM BM100 - Box PC Embedded Fanless Industrial Computer
  • ADLINK PCI-7250 - PCI Acquisition Card 8-CH Relay Output & Isolated DI Board
  • ADLINK PCI-8164 - Servo motion control 4-Axis Controller Card
  • ADLINK NuPRO-A40H - Industrial Motherboard 51-41807-1A30 OSP LGA1155 H61
  • ADLINK ADMAX X300 SERVER - 51066010-0A30 motherboard Multi-Processor Mainboard
  • ADLINK CMe-GIE62+ - 51-32903-0A30 control card PC/104-Plus GigE Vision Frame Grabber
  • ADLINK NUPRO-780 - industrial control motherboard Full-Size PICMG SBC CPU Board
  • ADLINK ETX-AT-N270-18/GKTEL - 51-71111-OB10 motherboard ETX CPU Module Board
  • ADLINK DIN-812M - interface module Terminal Block Connection Board
  • ADLINK IMB-M42H - industrial control motherboard LGA1155 Micro-ATX Mainboard
  • ADLINK PXIS-2508 - 8-slot 3U PXI Instrument Chassis Power Hardware Assembly
  • ADLINK AMP-208C - Motion Control card DSP-Based 8-Axis Pulse-Train Controller
  • ADLINK PCI-9111 / PCI-9111DG - Multi-Function Data Acquisition Card DAQ Board
  • ADLINK IEEE-488 GPIB card - Bus Interface Controller Communication Board
  • ADLINK RTV-24 - 51-12519-1C30 image acquisition card Video Frame Grabber Card
  • ADLINK TB-24P/24-01 - Board 24 Way Screw Terminal Breakout Board
  • ADLINK HSL-DI16DO16-DB-NN - 51-23015-0A40 Distributed Discrete I/O Module Set
  • ADLINK PCI-7442 - switch quantity card data acquisition card 64-CH Isolated Card
  • ADLINK ACL-7130 REV. B2 - industrial control capture card Isolated Digital I/O PCI Card
  • ADLINK PCI-6S / PCI6S - Backplane 6-Slot Passive Backplane Chassis Board
  • ADLINK ACL-8113A - card Isolated Digital Input Card
  • ADLINK CPCI-6208V-003 - board cPCI CompactPCI 8-CH Analog Output Card
  • ADLINK DIN-100S-01(G) - SCSI 100-Pin Terminal Block Interface Board
  • ADLINK PCI-7433 - Isolated Digital Input Card 64-CH
  • ADLINK PCI-9812 - Synchronous sampling analog input card High-Speed DAQ Board
  • ADLINK PCI-7434 REV.B1 - PLOTECH PCB-I-E-1182=6EX2 64-CH Isolated Digital Output Card
  • ADLINK PCIe-RTV24 - 51-18016-0A20 4-CH Real-Time Video Capture Card PCIe Frame Grabber
  • ADLINK PCI-8144 / PCI-8144N - Motion control card 4-Axis Stepper Motor Controller
  • ADLINK DIN-68S-01 - terminal board 68-Pin Connector Terminal Block
  • ADLINK MP-C154 - Motion control card 4-Axis Advanced Controller Card
  • ADLINK PCI-7248 (G) - Motherboard 48-CH Parallel Digital I/O Card
  • ADLINK MXE-1301(G) - Intel Atom D2550+NM10 MXE 1300 Series 93-4130-0030 Embedded Computer
  • ADLINK PRO-841 Rev 2.0 / PRO-060907000670 - CPU 2.26GHz & RAM Industrial PC Board
  • ADLINK cPCI-6626 - 6U CompactPCI 2.0 Blades i7-2710QE PCB-I-E-2570=9N41
  • ADLINK MXC-6322D(G) - Industrial Fanless Computer
  • ADLINK cPCI-8168-004 - CompactPci NulPC Motion Control Board 51-36402-0A3
  • ADLINK CPCI-7300[G] - COMPACTPCI Digital I/O Card Data Acquisition
  • ADLINK CPCI-6626/2710/M4G - COMPACTPCI COMPUTER BOARD
  • ADLINK cPCI-8168-009 - cPCI NulPC Motion Control Board
  • ADLINK cPCI-6626/2710/M4G - VME CPU Board Computer Board
  • ADLINK CPCI-R6200(G)-0040 - COMPACTPCI CONTROL BOARD