K-WANG

+086-15305925923

Service expert in industrial control field！

English 简体中文

NameDescriptionContent

Adequate Inventory, Timely Service

pursuit of excellence

Ship control system

Equipment control system

Power monitoring system

Current position:

Home >> ABB >> ABB Ability™ Symphony® Plus HR Series Control and I/O

新闻动态

newS

Brand

ABB Ability™ Symphony® Plus HR Series Control and I/O

AlzChem GmbH in Trostberg, a subsidiary of Evonik Industries

AG, produces specialty chemicals products with a wide range

of uses. These chemicals are used, for example, in the production of crop protection products, pigments, dyes, pharmaceuticals and polymers.

In the past, an inverted filter centrifuge in a system for extracting natural substances was PLC-controlled at AlzChem GmbH.

The program code for the PLC, a standard program from the

manufacturer, was not transparent and needed specialists to

make changes. The program was not intuitive and diagnostic

analyses were only available to a very limited extent. In order

to simplify programming and to optimize the process control,

AlzChem thus decided to use the AC 700F controller. This replaced the PLC and was integrated into the existing Freelance

800F system without any problems.

This offers several advantages for AlzChem: The use of one

single engineering tool to configure the entire system simplifies

engineering and saves a significant amount of time during

commissioning. After transferring the program the system is

easy to understand and maintenance is simpler.

During the operating and maintenance phase, the wide range

of diagnostic options (sequence control-, hardware -, interlock

diagnostics), the intuitive graphical user interface and mature

alarm and report management allow costs to be cut. This

reduces downtime of the application and cuts maintenance

Project: System for extracting natural substances,

AlzChem GmbH, Trostberg, Germany

Industry: Chemicals

expenditures. All this improves the efficiency of the entire

system and the slightly higher acquisition costs compared to

a PLC amortize within a very short time.

Hartmut Rohner, Head of Electrical Systems, Instrumentation

and Control at AlzChem, is particularly impressed by the simple

and clear handling of the AC 700F controller and the Freelance

800F system. “It is easy for anyone to learn how to operate

the software and hardware. In contrast, it was practically impossible to understand the standard program supplied by the

manufacturer together with the centrifuge.” Mr. Rohner also

sees clear advantages over other systems when it comes to

maintenance and faultfinding. Whereas with other manufacturers faultfinding is only possible using a handheld device in

the field, Freelance 800F provides extensive analysis options

right in the control room. “Now I look at the status and can

see straight away where the error is. That is not possible that

simply in other systems.” This makes fault finding and maintenance substantially easier.

Northam Platinum Ltd. is based in Johannesburg, South Africa,

and mines and produces precious metals. Convertors are

used to extract platinum from ore. These convertors are driven

using electrical motors. Until now, a PLC controlled the motors’

direct motor starters. This operating mode was not reliable

and efficient enough for Northam, as the motors thus operate

constantly at full output. That reduces the lifespan of the components and causes higher repair and maintenance costs to

increase.

When the application was modernized and converted to frequency converters to increase energy efficiency, the outdated

PLCs were to be replaced. Customer requirements were a

more compact controller, an improved presentation of alarms

and results and an excellent cost/benefits ratio.

Northam opted for the new AC 700F controller when replacing

PLCs for the converters. Northam has been using the Freelance

800F system to control its smelting furnaces and other applications for many years and is convinced by the systems performance.

One AC 700F controller now regulates one variable-speed

drive. The motor output can be adjusted at any time to the

current operating requirements of the application, as frequency

converters can be simply driven by the controller. The adjustment allows up to 50% of energy savings and processes can

be better controlled. The increase in efficiency resulting from

the intelligent speed control can be used in two ways: to increase productivity or to keep production stable while simultaneously reducing energy consumption.

Integration of the AC 700F controller into the existing Freelance

800F system and the easy engineering with just one engineering tool, “Control Builder F” simplify commissioning and maintaining of the entire application. The configuration is particularly

simple as the visualization is also created with Control Builder

F. Separate tools for programming the PLCs and to create

operator images are no longer needed. Technicians now only

need to handle a uniform engineering tool system wide. Production data and information such as signal descriptions,

current and historical data, reports and detailed status information can be recorded over several years in the information

management tool PGIM 800F.

As a result of its positive experience, Northam will modernize

additional converters and other small plants using the AC 700F

controller in the near future.

Osby Parca produces high-performance boilers for hot water

and steam. The product range spans from electric boilers with

36 kW through to oil boilers with 16 MW. Osby Parca offers a

wide variety of solutions: for solid fuels, steam, gas, oil, electricity and heat recycling, flue gas cleaning and biomass systems. These boilers are delivered to both small customers and

key accounts - from sole proprietors for pipe installations to

industrial customers and distance heating plants.

In order to control the fully-automated solid fuel boiler Osby

PB2, Osby Parca has been using ABB’s compact Freelance

800F control system for several years. This boiler, with output

of 350 to 3000 kW is used to burn dry wood fuels such as

pellets and briquettes. The control adjusts the combustion to

the current load to ensure that there is a constant inlet temperature. Sensors and actuators regulate the draught in the

firing plant, the movement of the grate and the fuel supply.

Adjusting the draught in the firing plant controls the amount

of air for the combustion process. This allows continuous

control across the entire range of outputs. The combination

of the boiler and the control system allowed Osby Parca to

win several projects and it has equipped various power plants

in Sweden.

The Osby P500 model is a solid-fuel boiler for burning dry

wooden fuels such as pellets, briquettes, peat and wood

chips. The product range comprises four boilers with output

of 100 - 1000 kW. In the past, Osby Parca used a PLC to

control these boilers, as process control technology with

comprehensive features was too expensive for the smaller

models. In the majority of cases, the boilers were independent

sub-sections of a total plant and as a result they were controlled as a “standalone solution”. That is why many users often

decided to use the lowest-priced hardware/software solution

when selecting the automation systems to be used.

This clearly shows the advantages offered by the great scalability of the Freelance 800F system together with the new

AC 700F controller. Osby Parca can now use the wide-ranging

advantages offered by Freelance 800F at a price similar to

PLC + SCADA systems when controlling the smaller boilers.

Compared to PLC + SCADA, a process control system offers

more functionality, for example automatically generated diagnostic information and alarms as well as easy and fast online

optimizations of applications.

In addition, simplified remote diagnostics in central control

rooms is possible, as the control technology automatically

generates system alarms and system diagnostics, which are

available using PC technology.

Osby Parca is very pleased: “The AC 700F Controller combines

the functionality of a control system with the price level of a

PLC with a visualization solution. The uniform tool for configuring the controller and the operator station with automatically

generated faceplates (operator windows) saves time for engineering and commissioning. Time can also be saved in ongoing

operation and for maintaining the application thanks to advanced

diagnostics opportunities and improved alarm handling. This

cuts installation costs and significantly increases the plant’s

economic efficiency.”

Osby Parca is convinced of the opportunities offered by the

Freelance 800F control system and in future it will fit even

more boilers with AC 700F and AC 800F controllers.

At Sasol in Brünsbüttel the AC 700F controller has been installed to control a pneumatic conveyor system for aluminum

oxide powder. This system was controlled using a PLC in the

past. Sasol is a convinced, long-standing user of the compact

control system Freelance 800Fand thus decided to use the

AC 700F Controller when replacing the PLCs. Customer requirements were the transfer of the existing application into

the new controller, the subsequent optimization of process

control through the use of diagnostic features and short setup

and installation times.

In addition, the system was to be configured by one of the

customer’s application engineers, who had never worked with

the Freelance 800F system before. After a short training period

and with ABB’s support during the start-up phase, it was possible to successfully put the project in operation in the shortest

timeframe. The easy-to-learn and intuitive configuration of

Freelance 800F was the crucial factor for Sasol when they

chose the control system.

Thanks to the compact footprint of the AC 700F controller,

the old PLC control could be exchanged without having to

modify the control cabinets - even the existing wiring in the

control cabinet remained unchanged. This allowed considerable advantages to be gained in respect of operation and fault

diagnostics but with minimal outlay. The main advantages of the

compact Freelance 800F system compared to a PLC solution

are the simple configuration, operating the plant from the

control room and the possibility of remote access for maintenance work.

A touch screen operator station replaces the switches and

lights at the control cabinet formerly used as operation elements. This makes it easier for plant operators to control the

equipment locally and also allows all of the other systems

connected to the process control system to be used.

At Sasol, other outdated control cabinets are to be modernized

with the new AC 700F controller in the near future

上一篇： ABB Indust......

下一篇： ABB AC700F......

ADLINK CPCI-6860A - 51-31310-OB10 industrial motherboard CompactPCI SBC
ADLINK AmITX-SL-G-H110 - 51-7A104-0A30 Mini-ITX Industrial Motherboard
ADLINK PXI-2005-003 - CPCI Industrial PC Data Acquisition Card Multi-Function DAQ
ADLINK DININ-814M - 51-14032-0A3D SCSI-100P cable connection Interface Terminal Board
ADLINK CPCI-3920NA/C2D15/M1G - 3U CompactPCI Intel Core 2 Duo Single Board Computer
ADLINK PCIE-8560 - 51-18014-0A20 Communication Card High Speed DAQ
ADLINK PCI-C154+ - Motion Control Card 4-axis Motion Controller Board
ADLINK PCI-RTV24 - image capture card Analog Video Frame Grabber
ADLINK NuPRO-842LV/P - 51-41360-0B30 Industrial Motherboard CPU Board
ADLINK cBP-3208/3208R - CPCI Board 3U 8-Slot CompactPCI Backplane
ADLINK PCI-8164 - 4-Axis Motion Controller PCI Card 51-12406-0A40
ADLINK PCIe-GIE64+ - 4-CH GigE Vision PoE+ Frame Grabber Video Capture Card
ADLINK CPCI-6860 / 6860A - CompactPCI Dual Xeon Single Board Computer
ADLINK IEC-915GV - REV 1.1 Industrial motherboard CPU Board
ADLINK ND-6520 - Technology RS-232 to RS-422RS-485 Converter NuDAM Module
ADLINK RTV-24 / PCI-MP4S - 51-12519-1C30 4-Channel Real Time Video Capture Board
ADLINK cPCI-6910 / cPCI-6910AM/M1G - cPCI-6910AM/DXL16/M1G/S80G(G)-3120 BOARD CompactPCI SBC
ADLINK NUPRO-A40H - Linghua 51-41807-1A30 Industrial Control Computer Motherboard
ADLINK USB-3488A - USB to GPIB INTERFACE USB-3488A(G) Controller Module
ADLINK PCI-8134A - motion control card 4-Axis Controller Card
ADLINK PCI-7432 - Board 32-Channel input / 32-output Isolated Digital I/O PCI Card
ADLINK PCI-8134A - 51-12421-0A10 motion controller card tested
ADLINK LPCIe-7230 - 32 CH Isolated Input/output Card 2 Interrupts Low Profile PCIe
ADLINK NuPRO-E340 - industrial computer motherboard 51-47807-0A30 PICMG 1.3 SHB
ADLINK PCI-7434 - High-speed Digital Acquisition Card 64-CH Isolated DO Card
ADLINK NuPRO-E330 - 51-41805-0A20 Indsutrial Board SHB Single Board Computer
ADLINK PCI-7248 - OPTO-22 48 CHANNEL DIO DIGITAL TTL/DTL I/O 51-12006-0A40 GP
ADLINK PCI-8134 - Motion control card 4-Axis Controller Card
ADLINK AMP-208C - Movimiento Control Tarjeta 51-12420-1A20 W/Expansión & Breakout
ADLINK PCI-8164 - 51-12406-0A40 PCB Board 4-Axis Motion Controller Card
ADLINK DIN-68Y-SGII / DIN-68M-J3A - Terminal Board Connector Interface Block
ADLINK PCIe-7432 - Technology 51-18402-0A10 PCIe Card With High Input Range
ADLINK PCI-8144 / PCI-8144N - Motion control card 4-Axis Stepper Controller Card
ADLINK HSL-HUB3/REPEATER - HIGH SPEED LINK EXTENSION MODULES Distributed Hub Module
ADLINK ND-6017 - Data Logging + Acquisition 8CH A/D input Mod NuDAM Module
ADLINK LPCIe-7250 - data acquisition card Low Profile 8-CH Relay Output Card
ADLINK PCI-7432 - I/O card 64-CH Isolated Digital Input Output PCI Card
ADLINK IMB-M43H - industrial control computer motherboard Q87 Chip Micro-ATX
ADLINK MP-C154 - Motion control Card 4-Axis Motion Controller Board
ADLINK PCI-RTV24 - image capture card Video Frame Grabber Card
ADLINK PCI-7250 - 8-CH Relay Output & 8-CH Isolated DI Card
ADLINK PCI-6308V - 8-CH 12-Bit Isolated Analog Output PCI Card PCB-I-E-1148=6EX2
ADLINK PCI-7248 - capture card 48-CH Opto-22 Compatible DIO Card
ADLINK HSL-AI16A02-M-VV - Analog Input Output Distributed Module
ADLINK NuPRO-A301 - Rev:1.4 NUPRO-A301 PICMG Full-Size Single Board Computer
ADLINK PCI-6208V-GL - 8-CH Voltage Analog Output PCI Card
ADLINK PCI-8134A - 51-12421-0A10 4-Axis Motion Controller Card
ADLINK MNET-S23 - TECHNOLOGY MNET S23 - SERVO DRIVER CONTROL MODULE
ADLINK M-342 - ATX I3 I5 I7 Q67 Industrial Motherboard
ADLINK NUPRO-780 - Industrial Motherboard CPU Board PICMG SBC
ADLINK MP-C154 / MP-C152 - 4-Axis Motion Control Card Pulse-Train Controller
ADLINK NuPRO-935A/LV10B0 - Motherboard 51-41802-0A10 GP w/RAM Industrial Control Board
ADLINK MP-C154 - Motion control card 4-Axis Motion Controller Mainboard
ADLINK PCI-7250 - PCI Acquisition Card 8-CH Relay Output Isolated DI Card
ADLINK ACL-7124 - Technology Inc.24 DIO Card Digital Input Output Card
ADLINK PCI-8554 A2 - Timer/Counter Data Acquisition Card
ADLINK DIN-825-GP4 - Terminal Block Interface Board Breakout Module
ADLINK NuPR0-761 - REV:1.1 Industrial motherboard Full-Size PICMG SBC
ADLINK MXE-1401/M8G (G) - Matrix Fanless Embedded Computer Industrial PC
ADLINK HSL-DI16DO16-UD-NN - Digital 16 Channel I/O Mod Distributed I/O Module
ADLINK ND6520 - NUDAM INTELLIGENT DA&C MODULE RS232-RS-422/RS485 CONVERTOR
ADLINK NUPRO-761 - REV:1.1 Industrial Motherboard CPU Board
ADLINK AMP-208C - Motion Control Card 51-12420-1A20 DSP-based 8-axis
ADLINK NuPRO-A301REV 1.4 - with packaging industrial computer motherboard PICMG SBC
ADLINK PCM-9112+ - 51-12300-0A2 industrial motherboard Multi-Function DAQ PC/104 Module
ADLINK PCM-7250+ - 8-CH Relay Outputs & 8-CH Isolated DI Module PC/104
ADLINK PCI-RTV24 - Image capture card Analog Video Frame Grabber
ADLINK PCI-8134 - Motion Controller PCI Card 4-Axis Controller Board
ADLINK PCI-7432 - Isolated Digital I/O PCI Card
ADLINK PCI-8554 A2 - acquisition card Timer/Counter Card
ADLINK PCI-8132 - Rev.A2 2-Axis Servo & Stepper Motion Controller Card
ADLINK PCI-8132 - Data Acquisition card 2-Axis Motion Controller Card
ADLINK EBP-13E4 - 51-46703-0A30 Industrial Backplane Board Passive Backplane
ADLINK PCI-800L - Electronic Card Interface Controller Card
ADLINK PCIe-GIE72 - 51-18531-0A10 PCB Board GigE Vision Frame Grabber
ADLINK DAQ-2010(G)-OOBO - Simultaneous-Sampling Multi-Function DAQ Card
ADLINK PCI-9112 - REV.B1 Multifunction DAQ Card Data Acquisition Card
ADLINK PCI-7230 - 51-12003-DA60 32-CH Isolated Digital I/O Card
ADLINK PCI-7432 - Data Acquisition Card Isolated Digital I/O PCI Card
ADLINK ETX-AT-N270-18/LXE - 51-71111-0A20 ETX CPU Module Motherboard
ADLINK HSL-DI32-UD-N - DIGITAL INPUT 32 POINTS MODULE Distributed I/O
ADLINK AMP-204C - Motion Control card DSP-Based 4-Axis Advanced Controller
ADLINK MNET-4XMOG-0050 - Four-axis Motion Controller Distributed Motion Module
ADLINK AMP-204C - Motion control card DSP-Based 4-Axis Pulse-Train Controller
ADLINK PCI-7442 - Switch card 64-Channel Datalogging & Acquisition Card
ADLINK M-302 - Industrial control motherboard ATX PC Board
ADLINK NUPRO-852 / NUPRO-852LV - Industrial motherboard Single Board Computer
ADLINK PCI-8134 - REV.B1. 4-Axis Motion Controller Card
ADLINK PCI-GIE62 + - 51-18502-0A20 2-CH GigE Vision Frame Grabber PoE Card
ADLINK PCI-MPG24 - 51-12523-0B20 MPEG4 Card Video Compression Hardware
ADLINK HSL-TB32-M-DIN - 32-CH I/O TERMINAL W/ HSL-AI16AO2-M-VV MODULE
ADLINK PCI-M114-GL - PCB Ver 2.1 Motion Controller Axis Card
ADLINK IMB-M40H - SYM76996H61 motherboard Industrial Computer Mainboard
ADLINK NUPRO-A40H - 51-41807-1A20 industrial control motherboard H61 Chip
ADLINK PCI-M114-GL - Axis Card Data Acquisition Card PCB VER2.2 Motion Controller
ADLINK PCI-8134 - Motion Controller PCI Card 4-Axis Controller Board
ADLINK PCI-8102 - Motion control card 2-Axis Servo & Stepper Controller
ADLINK NuPRO-841REV:3.0 - motherboard Industrial Control PC Board
ADLINK HSL-TB32-U-DIN REV A1 - Breakout Terminal Board Field I/O Module
ADLINK AMP-204C - Motion Control card DSP-Based 4-Axis Pulse-Train Controller
ADLINK NUPRO-A40H - 51-41807-1A20 industrial control motherboard H61 PC Board
ADLINK PCI-6308A / PCI-6308V - 51-12202-0A50 Isolated Analog Output Card
ADLINK AMP-204C - DSP-Based 4-Axis Advanced Pulse-Train Motion Controller
ADLINK PCI-7434 - Technology 64-Channel Isolated Digital I/O PCI Cards
ADLINK CPCI-6840 / CPCI-6840V / PM16/M1G-12G0 - CompactPCI Single Board Computer CPU Module
ADLINK PCIE-GIE74 - Motherboard Video Capture Card 51-18531-0A10 Frame Grabber
ADLINK NuPRO-E330 - industrial computer equipment motherboard Control Mainboard
ADLINK AMP-208C / 51-12420-1A20 - Motion Control Card W/ Expansion & Breakout Board
ADLINK HPCI-14S12U - industrial computer baseboard Passive Backplane 14 Slots
ADLINK PCI-8164 - 4-Axis Motion Controller PCI Card W/ 1x Cable, 1x Breakout Box
ADLINK PCIe-RTV24 - 51-18016-0A20 Image Acquisition Video Capture Card
ADLINK M-342 - 5 PCI ATX Motherboard Industrial PC Mainboard
ADLINK PCI-FIW64 - 4/2 Channel IEEE1394B Image Capture Card FireWire Frame Grabber
ADLINK PCI-7432 - digital IO card 64-CH Isolated Digital Input Output Card
ADLINK 51-12001-0C20 - Circuit Board PCI-7200 Data Acquisition Controller Card
ADLINK PXI-3920 - PXI 3U cPCI Industrial Controller Embedded System CPU Board
ADLINK NuPRO-841REV:2.0 - motherboard Industrial Control PC Board
ADLINK NuPro-E330 - 51-41805-0A20 PCB Industrial Control Computer Motherboard
ADLINK PCI-RTV24 - Image capture card Analog Video Frame Grabber
ADLINK PCI-7442 - Switch card 64-Channel Datalogging & Acquisition Card
ADLINK HPX-13S4 - device baseboard Passive Backplane Riser Card
ADLINK PCI-9112 REV A.1 - Multi Function DA&C Board Data Acquisition Card
ADLINK PCI-7248 - 51-12006-0A40 Card Control 48-CH Digital I/O Module
ADLINK CPCI-6860 / 6860A - motherboard CompactPCI Dual Xeon Single Board Computer
ADLINK DPAC-3020-11(G) - Embedded PC Automation Controller Machine Control Board
ADLINK NuPRO-841 REV:1.0 - industrial control motherboard CPU Board
ADLINK MNET-4XMOG-0050 - Four-axis Motion Controller MNET Motion Control Card
ADLINK ETX-AT-N270-18/LXE - 51-71111-0A20 ETX CPU Module Motherboard