+086-15305925923

K-WANG

Service expert in industrial control field！

English 简体中文

NameDescriptionContent

Adequate Inventory, Timely Service

pursuit of excellence

Ship control system

Equipment control system

Power monitoring system

Current position:

Home >> ABB >> ABB AC700F controller with direct S700 I/O

新闻动态

newS

Brand

ABB AC700F controller with direct S700 I/O

From:ABB | Author:Wang | Time :2025-01-02 | 257 visit: | Share:

AlzChem GmbH in Trostberg, a subsidiary of Evonik Industries

AG, produces specialty chemicals products with a wide range

of uses. These chemicals are used, for example, in the production of crop protection products, pigments, dyes, pharmaceuticals and polymers.

In the past, an inverted filter centrifuge in a system for extracting natural substances was PLC-controlled at AlzChem GmbH.

The program code for the PLC, a standard program from the

manufacturer, was not transparent and needed specialists to

make changes. The program was not intuitive and diagnostic

analyses were only available to a very limited extent. In order

to simplify programming and to optimize the process control,

AlzChem thus decided to use the AC 700F controller. This replaced the PLC and was integrated into the existing Freelance

800F system without any problems.

This offers several advantages for AlzChem: The use of one

single engineering tool to configure the entire system simplifies

engineering and saves a significant amount of time during

commissioning. After transferring the program the system is

easy to understand and maintenance is simpler.

During the operating and maintenance phase, the wide range

of diagnostic options (sequence control-, hardware -, interlock

diagnostics), the intuitive graphical user interface and mature

alarm and report management allow costs to be cut. This

reduces downtime of the application and cuts maintenance

Project: System for extracting natural substances,

AlzChem GmbH, Trostberg, Germany

Industry: Chemicals

expenditures. All this improves the efficiency of the entire

system and the slightly higher acquisition costs compared to

a PLC amortize within a very short time.

Hartmut Rohner, Head of Electrical Systems, Instrumentation

and Control at AlzChem, is particularly impressed by the simple

and clear handling of the AC 700F controller and the Freelance

800F system. “It is easy for anyone to learn how to operate

the software and hardware. In contrast, it was practically impossible to understand the standard program supplied by the

manufacturer together with the centrifuge.” Mr. Rohner also

sees clear advantages over other systems when it comes to

maintenance and faultfinding. Whereas with other manufacturers faultfinding is only possible using a handheld device in

the field, Freelance 800F provides extensive analysis options

right in the control room. “Now I look at the status and can

see straight away where the error is. That is not possible that

simply in other systems.” This makes fault finding and maintenance substantially easier.

Northam Platinum Ltd. is based in Johannesburg, South Africa,

and mines and produces precious metals. Convertors are

used to extract platinum from ore. These convertors are driven

using electrical motors. Until now, a PLC controlled the motors’

direct motor starters. This operating mode was not reliable

and efficient enough for Northam, as the motors thus operate

constantly at full output. That reduces the lifespan of the components and causes higher repair and maintenance costs to

increase.

When the application was modernized and converted to frequency converters to increase energy efficiency, the outdated

PLCs were to be replaced. Customer requirements were a

more compact controller, an improved presentation of alarms

and results and an excellent cost/benefits ratio.

Northam opted for the new AC 700F controller when replacing

PLCs for the converters. Northam has been using the Freelance

800F system to control its smelting furnaces and other applications for many years and is convinced by the systems performance.

One AC 700F controller now regulates one variable-speed

drive. The motor output can be adjusted at any time to the

current operating requirements of the application, as frequency

converters can be simply driven by the controller. The adjustment allows up to 50% of energy savings and processes can

be better controlled. The increase in efficiency resulting from

the intelligent speed control can be used in two ways: to increase productivity or to keep production stable while simultaneously reducing energy consumption.

Integration of the AC 700F controller into the existing Freelance

800F system and the easy engineering with just one engineering tool, “Control Builder F” simplify commissioning and maintaining of the entire application. The configuration is particularly

simple as the visualization is also created with Control Builder

F. Separate tools for programming the PLCs and to create

operator images are no longer needed. Technicians now only

need to handle a uniform engineering tool system wide. Production data and information such as signal descriptions,

current and historical data, reports and detailed status information can be recorded over several years in the information

management tool PGIM 800F.

As a result of its positive experience, Northam will modernize

additional converters and other small plants using the AC 700F

controller in the near future.

Osby Parca produces high-performance boilers for hot water

and steam. The product range spans from electric boilers with

36 kW through to oil boilers with 16 MW. Osby Parca offers a

wide variety of solutions: for solid fuels, steam, gas, oil, electricity and heat recycling, flue gas cleaning and biomass systems. These boilers are delivered to both small customers and

key accounts - from sole proprietors for pipe installations to

industrial customers and distance heating plants.

In order to control the fully-automated solid fuel boiler Osby

PB2, Osby Parca has been using ABB’s compact Freelance

800F control system for several years. This boiler, with output

of 350 to 3000 kW is used to burn dry wood fuels such as

pellets and briquettes. The control adjusts the combustion to

the current load to ensure that there is a constant inlet temperature. Sensors and actuators regulate the draught in the

firing plant, the movement of the grate and the fuel supply.

Adjusting the draught in the firing plant controls the amount

of air for the combustion process. This allows continuous

control across the entire range of outputs. The combination

of the boiler and the control system allowed Osby Parca to

win several projects and it has equipped various power plants

in Sweden.

The Osby P500 model is a solid-fuel boiler for burning dry

wooden fuels such as pellets, briquettes, peat and wood

chips. The product range comprises four boilers with output

of 100 - 1000 kW. In the past, Osby Parca used a PLC to

control these boilers, as process control technology with

comprehensive features was too expensive for the smaller

models. In the majority of cases, the boilers were independent

sub-sections of a total plant and as a result they were controlled as a “standalone solution”. That is why many users often

decided to use the lowest-priced hardware/software solution

when selecting the automation systems to be used.

This clearly shows the advantages offered by the great scalability of the Freelance 800F system together with the new

AC 700F controller. Osby Parca can now use the wide-ranging

advantages offered by Freelance 800F at a price similar to

PLC + SCADA systems when controlling the smaller boilers.

Compared to PLC + SCADA, a process control system offers

more functionality, for example automatically generated diagnostic information and alarms as well as easy and fast online

optimizations of applications.

In addition, simplified remote diagnostics in central control

rooms is possible, as the control technology automatically

generates system alarms and system diagnostics, which are

available using PC technology.

Osby Parca is very pleased: “The AC 700F Controller combines

the functionality of a control system with the price level of a

PLC with a visualization solution. The uniform tool for configuring the controller and the operator station with automatically

generated faceplates (operator windows) saves time for engineering and commissioning. Time can also be saved in ongoing

operation and for maintaining the application thanks to advanced

diagnostics opportunities and improved alarm handling. This

cuts installation costs and significantly increases the plant’s

economic efficiency.”

Osby Parca is convinced of the opportunities offered by the

Freelance 800F control system and in future it will fit even

more boilers with AC 700F and AC 800F controllers.

At Sasol in Brünsbüttel the AC 700F controller has been installed to control a pneumatic conveyor system for aluminum

oxide powder. This system was controlled using a PLC in the

past. Sasol is a convinced, long-standing user of the compact

control system Freelance 800Fand thus decided to use the

AC 700F Controller when replacing the PLCs. Customer requirements were the transfer of the existing application into

the new controller, the subsequent optimization of process

control through the use of diagnostic features and short setup

and installation times.

In addition, the system was to be configured by one of the

customer’s application engineers, who had never worked with

the Freelance 800F system before. After a short training period

and with ABB’s support during the start-up phase, it was possible to successfully put the project in operation in the shortest

timeframe. The easy-to-learn and intuitive configuration of

Freelance 800F was the crucial factor for Sasol when they

chose the control system.

Thanks to the compact footprint of the AC 700F controller,

the old PLC control could be exchanged without having to

modify the control cabinets - even the existing wiring in the

control cabinet remained unchanged. This allowed considerable advantages to be gained in respect of operation and fault

diagnostics but with minimal outlay. The main advantages of the

compact Freelance 800F system compared to a PLC solution

are the simple configuration, operating the plant from the

control room and the possibility of remote access for maintenance work.

A touch screen operator station replaces the switches and

lights at the control cabinet formerly used as operation elements. This makes it easier for plant operators to control the

equipment locally and also allows all of the other systems

connected to the process control system to be used.

At Sasol, other outdated control cabinets are to be modernized

with the new AC 700F controller in the near future

上一篇： ABB Abilit......

下一篇： ABB Contra......

Honeywell DR45AT-1100-00-001-0-00000E-0 - Chart Recorder
Honeywell Q7750A2003 - New in box Area controller FAST SHIP#XR
Honeywell C7012A1152 - 1PC New UV Flame Detector Expedited Shipping
Honeywell NXS0500A1009 - NSX SERIES VARIABLE FREQUENCY DRIVE 50HP 380-500V 3-PHASE
Honeywell SM200 - Servo Drive 4006719-906 w/ June 2023 Inspected 8130
Honeywell PX45A - Ethernet Rewinder+ Label Taken Sense TT 203dpi
Honeywell 2MLR-AC22 - " 2mlr-dbsf,2mlf-dc4s,2mlf-rd4a Rack"
Honeywell 9806710 - NEW SEALED MEASUREX SSEC SCP CONTROL MODULE NIB 2007
Honeywell RM7800L1087 - 1PCS Combustion Controller Brand new fedex or DHL
Honeywell DR45AT-1100-44-000-0-3AN000-0 - CHART RECORDER * NEW IN BOX *
Honeywell 80360206-001 - USED YAMATAKE CLI BOARD
Honeywell TSENALMOX-05682 - "Target, LC5Al 1Sl .5CU, 1.95X11.279X14.495"", 140838"
Honeywell EX-DGM506 - Pressure switch for flammable gases / #Z A00A 0232
Honeywell CC-PDOB01 - 24VDC F/W G NUPI
Honeywell TK-PRS021 - REV E CONTROL PROCESSOR NEW
Honeywell 0190-20139/D - Target TSENALMOX-08287 Enraf 2075252-D2 PCB XPU1+ Display Assembly 2558 584-1 4N5TI Sputtering Coating Disc
Honeywell SPS5713 - 51199930-100 TDI Power Transistor Devices Main Rack
Honeywell MIDAS-I-N2O - ", Gas Detector Via DHL or FedEx"
Honeywell TK-PPD011 - NEW 1PCS 51309241-175 51309241-175
Honeywell BC7000L1018 - CB70 120V NSMP
Honeywell 10006/2/1 - / 1000621 (NEW NO BOX)
Honeywell TK-FTEB01 - "FTE connection module , 51309512-175 Via DHL or FedEx"
Honeywell 858211-1 - BODY VALVE P/N NE COND # 11429 (2)
Honeywell XNX-UTAI-RNNNN - Honeywell
Honeywell VR434VA5009-1000 - Servo gas combination valve Brand New Fast shipping
Honeywell SPXCDALMFX - plc new FREE EXPEDITED SHIPPING /
Honeywell 7000605-902 - Flight Director Mode OH 7-08-2016
Honeywell QPP-0001 - NEW
Honeywell Q7055C1009/U - Network Adapter
Honeywell 51309152-175 - / 51309152175 (NEW IN BOX)
Honeywell DR45AT-1111-00-000-0-RA0P00-0 - NEW - Truline DR4500 Chart Recorder ????
Honeywell TK-PRS021 - REV N CONTROL PROCESSOR NEW
Honeywell 053567-02 - / 05356702 (USED TESTED CLEANED)
Honeywell QPP-0002 - Quad Processor Module / 5 Vdc / max. 1.2A / 24Vdc / max.25mA
Honeywell ML7999A2001 - NEW Universal Parallel-Positioning Direct Coupled Actuator
Honeywell J-MHM10 - PROCESS CONTROLLER
Honeywell 51401583-200 - NEW NETWORK INTERFACE CARD 51401583200
Honeywell 098067-01 - "USED MEASUREX PC BOARD QSCP W/ F/O I/F TYPE II, 05410100"
Honeywell 620-0073 - PROCESSOR MODULE ETHERNET LOOP * NEW NO BOX *
Honeywell TK-PRR021 - MEASUREX 51309288-375 REDUNDANCY MODULE NEW
Honeywell W7704D-1016 - / W7704D1016 (USED TESTED CLEANED)
Honeywell 51305390-400 - NEW PC BOARD W/51305392-100
Honeywell YSTA740-E1(G)C1A-1-A-AD0-11-S-B-(1)1A0-F1-0000/PTMVIS-4-AM - "500PSI"
Honeywell XF522-A - / XF522A (NEW NO BOX)
Honeywell CC-PCNT01 - Module
Honeywell TK-PRS021 - 1PC New reduntancy module Via DHL or FedEX
Honeywell FS24X-9 - 1PCS Flame Detector FS24X-911-22-1
Honeywell LG80A12 - Pressure Ratio Transmitter Overhauled FFA Paperwork Included
Honeywell MC-TAMR03 - 51309218-125 DCS card brand new Shipping DHL or FedEX
Honeywell ML7999A2001 - Universal Parallel Positioning Direct Coupling Actuator Zy
Honeywell 8631800 - Measurex Pbs Detector
Honeywell FF-SYB30064M2R - / FFSYB30064M2R (USED TESTED CLEANED)
Honeywell TC-IXL062 - module brand new Fast Shipping
Honeywell FC-PSU-UNI2450U - Power Supply Module Via FEDEX/DHL
Honeywell TC-CCR014 - REDUNDANT NET INTERFACE NEWORIGINAL FREE EXPEDITED SHIPPING/
Honeywell DMX-A-6212 - DATAMAX O'NEIL PRINT ENGINE (143789 - )
Honeywell DR45AT-1000-00-101-0-100000-0 - NSMP
Honeywell PX65A00000000200 - PX65A. Ethernet. TT 203 DPI.
Honeywell CM4-P - MDA Scientific Analytics Pyrolyzing Gas Monitor
Honeywell A06B-0246-B000 - 1PCS NEW fedex or DHL
Honeywell 90113 - SPUTTERING TARGET 5N5 Al1Si.5Cu 12.555X11.625X1.600IN
Honeywell D15S-80A - Pressure regulator / #Z A00A 8701
Honeywell 085621-03 - "USED MEASUREX PC BOARD GP63, 08562103"
Honeywell LCNP4M - Spacer 51403776-100 Spacer Board Rev:D Fw: J Card
Honeywell YSTR130-/S/10-2/H1F/E - 24VDC UNMP
Honeywell DR45AT-1100-00-001-0-600000-0 - NSNP
Honeywell 30731832-002 - / 30731832002 (USED TESTED CLEANED)
Honeywell TK-IAH161 - NEW REDUNDANT NET INTERFACE IN BOX FREE SHIPPING#XR
Honeywell CT40 - 50pcs LCD Touch Digitizer+Front Housing For Dolphin (FSTM2)
Honeywell AC-EYV174-2 - VCU with AC-EYV175-A VDU Graphic controller
Honeywell XNX-UTAI-RNNNN - 1 PCS New DHL
Honeywell PX45A - "12 Points/mm (300dpi), Disp. (Color), RTC, Ethernet, Multi-IF"
Honeywell RT10A - "- 25.6cm (10.1"") - 1920 x 1200 Pixels - 32GB - 4GB"
Honeywell CC-PAOH01 - * NEW NO BOX *
Honeywell PM45C - ", Short Door, 12 Points/mm (300dpi), Peeler, LTU, Disp., USB, USB"
Honeywell 10024/I/F - / 10024IF (USED TESTED CLEANED)
Honeywell STG770-A1GC1A-1-A-ADC-11S-A-00A0-00-0000 - NSMP
Honeywell C7012E1112 - One Explosion-proof Detector New Expedited Shipping
Honeywell TC-IXL06 - Brand new in box Input Module TC-IXL06 TC-IXL06 DHL Express
Honeywell X-NPMS(H) - Network Paging Console Fire Equipment
Honeywell CC-PUIO31 - 51454220-176 Universal I/O Module New Via Fedex/DHL/UPS
Honeywell SPXCDALMFX - plc New One Year Warranty#
Honeywell MC-TAMT04 - 51305890-175 DCS card brand new Shipping DHL or FedEX
Honeywell 51401551-800 - / 51401551800 (USED TESTED CLEANED)
Honeywell 32007458-003 - Printed Circuit Board
Honeywell 620-3632 - 620-36 IPC PLC PROCESSOR W/ KEY ACCESS4000 620-0041 621-0021R
Honeywell 51198651-100 - power supply new
Honeywell 8694500 - USED CONTROL PROCESSOR REV. D
Honeywell CC-PAIM01 - * NEW NO BOX *
Honeywell 51304362-150 - LOW LEVEL ANALOG CARD NEW NO BOX
Honeywell RI206S - Remote Controller 4026206-972 w/ October 2019 Overhauled 8130
Honeywell 200-01717-0000 - "LATERAL AXIS BP (HONEYWELL) P/N OHC, OUTRIGHT # 12565"
Honeywell RCZ851K - Communication Unit 7510700-615 Removed Working
Honeywell DR45AT-1100-00-011-A-00000E-0 - 120/240VAC NSMP
Honeywell TK-PRS021 - REV M CONTROL PROCESSOR NEW
Honeywell 51400903-100 - / 51400903100 (USED TESTED CLEANED)
Honeywell 4409SMM - / 4409SMM (USED TESTED CLEANED)
Honeywell C7012F1052 - 2022-2023 New Fast Shipping with 1 Year Warranty
Honeywell TK-PRS021 - module
Honeywell DR45AT-1100-40-001-0-10N000-0 - UNMP
Honeywell 51304362-150 - NSMP
Honeywell TSVCTADBX-09073 - "TARGET TANTALUM 39.5, 137061"
Honeywell 3244759-3 - MAIN FUEL CONTROL UNIT P/N
Honeywell 4042181-1002 - "TARGET 1.95X11.279X14.495"", 59.5 {LC5}AL/1SI/.5CU, 112062"
Honeywell C7012E1112 - 1PC C7012E 1112 Burner Detector New In Box Expedited Ship
Honeywell XF824-A - / XF824A (USED TESTED CLEANED)
Honeywell C7012E1112 - 1PC New In Box Flame Detector FAST SHIP
Honeywell TC-PRS021 - DCS C200 /PL3
Honeywell TK-PRS021 - Brand New reduntancy module 1 year warranty
Honeywell MC-TAMR03 - 51309218-175 Low Level Analog Module
Honeywell TSENALMOX-05682 - "Target, LC5Al 1Sl .5CU, 1.95X11.279X14.495"", 140839"
Honeywell QPP-0002 - Safety Manager Processor
Honeywell 30735863-502 - SWITCH
Honeywell TK-CCR014 - REDUNDANT NET INTERFACE NEW ORIGINAL FREE EXPEDITED SHIPPING/
Honeywell 51403165-400 - new 51403165400/
Honeywell 318-049-001 - "100 Batteries(Japan Liion2Ah14.8Wh)INTERMEC/ PR2,PR3 P/N.:."
Honeywell FC-PSU-UNI2450U - Power Supply
Honeywell 965-0676-010 - WARNING COMPUTER SV
Honeywell 51403519-160 - module
Honeywell 107843 - HOUSING CARBON FILE P/N NE COND # 11438 (4)
Honeywell VR434VA5009-1000 - Brand new in box Condensing boiler valve DHL fast shipping
Honeywell SPXCDALMFX - plc new FREE EXPEDITED SHIPPING/
Honeywell BCM-PWS - BCM-ETH BCM-MS/TP BCM-MS/TP Network controller setFedEx or DHL
Honeywell YSTR12D-22/C/-2J0DFA/BE/400/T/-CM.HO.TG.SB.SM,ZS,F1,LP,/FX/,1C-BT - UNMP
Honeywell IWS-1603-HW - 90-250VAC 1.0A UNMP
Honeywell 51304386-150 - MEASUREX Factory Packed
Honeywell CC-IP0101 - Profibus Gateway Module
Honeywell CC-PFB401 - / CCPFB401 (NEW IN BOX)