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ABB MEASUREMENT & ANALYTICS Navigator 540

Health & Safety

Safety precautions

Be sure to read, understand and follow the instructions contained within this manual before and during use of the equipment. Failure to do so

could result in bodily harm or damage to the equipment.

Potential safety hazards

Electrical

Safety standards

This product has been designed to satisfy the requirements of IEC61010-1:2010 3rd edition 'Safety Requirements for Electrical Equipment

for Measurement, Control and Laboratory Use' and complies with US NEC 500, NIST and OSHA.

Safety conventions

Warning. Installation, operation, maintenance and servicing must be performed:

 by suitably trained personnel only

 in accordance with the information provided in this manual

 in accordance with relevant local regulations

Warning. To ensure safe use when operating this equipment, the following points must be observed:

 Up to 240V AC may be present. Be sure to isolate the supply before removing the terminal cover.

 Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high

pressure and / or temperature.

Safety advice concerning the use of the equipment described in this manual or any relevant Material Safety Data Sheets (where

applicable) can be obtained from the Company, together with servicing and spares information.

Warning. In this manual, a warning is used to indicate a condition which, if not met, could cause serious personal injury and / or death.

Do not proceed beyond a warning until all conditions have been met.

Caution. A caution is used to indicate a condition which, if not met, could cause minor or moderate personal injury and / or damage to

the equipment. Do not proceed beyond a caution until all conditions have been met.

Note. A note is used to indicate important information or instructions that should be considered before operating the equipment.

Symbols

Symbols that appear on this product are shown below:

Product recycling and disposal (Europe only)

Restriction of Hazardous Substances (RoHS)

Specification

Electrical

Power supply ranges

100 to 240 V AC max., 50 / 60 Hz ± 10 %

(90 to 264 V AC, 45/65 Hz)

Power consumption

<10W

Terminal connections rating

AWG 26 to 16 (0.14 to 1.5 mm2)

Analog outputs

2 standard

2 optional

Galvanically isolated from the rest of the circuitry, 500 V for 1

minute. Range-programmable source and range 0 to 22 mA,

maximum load 750  @ 20 mA.

Relay outputs

4 standard

2 optional

Fully-programmable. Contacts rated at 5A @ 110 / 240 V. Standard

relays are changeover. Optional relays are normally closed (N/C).

Digital inputs / outputs

6 standard, user-programmable as input or output.

Minimum input pulse duration: 125 mS.

Input – volt-free or 24 V DC (conforms to IEC 61131-2).

Output – open-collector, 30 V, 100 mA max.

(conforms to IEC 61131-2).

Functional earth (ground) terminal.

Protective earth.

Alternating current supply only.

This symbol, when noted on a product, indicates a potential hazard which could cause serious personal injury and / or death.

The user should reference this instruction manual for operation and / or safety information.

This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and / or electrocution exists

and indicates that only individuals qualified to work with hazardous voltages should open the enclosure or remove the barrier.

Recycle separately from general waste under the WEEE directive

Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August

2005. To conform to European local and national regulations (EU Directive 2002/96/EC), European electrical equipment users

must now return old or end-of-life equipment to the manufacturer for disposal at no charge to the user.

ABB is committed to ensuring that the risk of any environmental damage or pollution caused by any of its products is minimized

as far as possible.

Note. For return for recycling, please contact the equipment manufacturer or supplier for instructions on how to return end-of-life

equipment for proper disposal.

The European Union RoHS Directive and subsequent regulations introduced in member states and other countries limits the

use of six hazardous substances used in the manufacturing of electrical and electronic equipment. Currently, monitoring and

control instruments do not fall within the scope of the RoHS Directive, however ABB has taken the decision to adopt the

recommendations in the Directive as the target for all future product design and component purchasing

Warning.

 If the transmitter is used in a manner not specified by the Company, the protection provided by the equipment may be impaired.

 Remove all power from supply, relay, any powered control circuits and high common mode voltages before accessing or making

any connections. Use cable appropriate for the load currents: 3-core cable rated 3 A and 75 °C (167 °F) minimum, and voltage:

100 / 240 V that conform to either IEC 60227 or IEC 60245, or to the National Electrical Code (NEC) for the US, or the Canadian

Electrical Code for Canada. The terminals accept cables AWG 26 to 16 (0.14 to 1.5 mm2).

 Ensure the correct fuses are fitted – see Fig. 6 for fuse details.

 Replacement of the internal battery must be carried out by an approved technician only.

 The transmitter conforms to Installation Category II of IEC 61010.

 All connections to secondary circuits must have insulation to required local safety standards. After installation, there must be no

access to live parts, for example, terminals. Use screened cable for signal inputs and relay connections. Route signal leads and

power cables separately, preferably in an earthed (grounded) flexible metal conduit.

 All equipment connected to the transmitter's terminals must comply with local safety standards (IEC 60950, EN61010-1).

 The ethernet and bus interface connectors must only be connected to SELV circuits.

USA and Canada Only

 The supplied cable glands are provided for the connection of signal input and ethernet communication wiring ONLY.

 The supplied cable glands and use of cable / flexible cord for connection of the mains power source to the mains input and relay

contact output terminals is not permitted in the USA or Canada.

 For connection to mains (the mains input and relay contact outputs), use only suitably rated field wiring insulated copper

conductors rated min. 300 V, 16 AWG, 90C. Route wires through suitably rated flexible conduits and fittings.

Referring to Fig. 5:

1. Using a pozi-drive screwdriver, turn the (captive) electronics

section door retaining screw A 1/4 turn counter-clockwise

and open the door.

2. Turn the cover plate retaining screw B anti-clockwise until

the cover plate C can be removed.

3. Make connections to transmitter connection board terminals –

see Fig. 6.

4. Refit cover plate C and secure it by turning retaining screw

B clockwise until finger-tight. Close the door to the

electronics section and turn door retaining screw A 1/4 turn

clockwise to secure

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