ABB Panel 800- PP836 5.1 Hardware and Installation

ABB Panel 800- PP836 5.1 Hardware and Installation

Equipment Overview

Core function: Panel 800 operator panel is an industrial equipment designed for human-computer interaction, supporting functions such as text display and control, dynamic indication, time channel, alarm, and recipe management. After configuration is completed on the computer through the Panel Builder 800 configuration tool, the project can be transmitted to the panel and stored for operation. It can be connected to various automation devices such as PLC, servo system, and driver.

Version History:

Version 4.1: Initial release of Panel 800, firmware version 1.0, corresponding to document 3BSE043449R101.

Version 5.0: Firmware version 2.0, supports MMS alarms and events and PROFIBUS-DP slave interface (CB801), corresponding to document 3BSE043449R201.

Version 5.0/1: firmware version 3.0, corresponding to document 3BSE043449R301.

Version 5.1: Firmware version 4.0, corresponding to document 3BSE043449R401.

Version 5.1/3: PP836A is released, corresponding to document 3BSE043449R501.

Safety precautions

Installation environment: Suitable for Class I, Division 2, Groups A, B, C, D or non hazardous locations; When installed horizontally, the maximum ambient temperature is 40 ° C, and when installed vertically, it is 50 ° C. It is necessary to avoid high explosion risks, strong magnetic fields, direct sunlight, and drastic temperature changes.

Explosion proof warning: In explosive hazardous environments, power off or confirm the safety of the area before disconnecting the equipment; Replacing components may affect the applicability of Class I, Division 2 locations; Only allow connection to UL and cUL certified extension units (currently no approved units); Power off or confirm the safety of the area before replacing the expansion unit; The battery needs to be replaced in a non hazardous area.

Operation and maintenance: Only qualified personnel are allowed to operate, install, and repair; Check for transportation damage before installation; Prohibit liquids, metal debris, etc. from entering the equipment; Disconnect the power supply before cleaning or maintenance; Use recommended battery replacement to avoid the risk of explosion; Equipment and components need to be recycled according to local regulations, and lithium batteries, electrolytic capacitors, and displays contain potentially harmful substances.

Installation process

Space requirements

Installation plate thickness: 1.5-9.0 mm (0.06-0.35 inches).

Installation space: A certain amount of space should be reserved around the panel, such as 100 mm (4.0 inches) above and below, 50 mm (2.0 inches) on both sides, etc. The opening of the shell is for air convection and cannot be covered.

Installation steps

Unpacking inspection, notify the supplier if there is any damage; The panel opening size is 245.5 x 138.5 mm (9.67 x 5.45 inches).

Determine the installation position of the panel, cut the opening according to the markings, and reserve additional space in the lower left corner if accessing the text bar is required.

Use all fastening holes, provided brackets, and screws to secure the panel with a torque of 0.5-1.0 Nm.

Connect the cables in the specified order, ensuring that the panel and controller system are grounded consistently. Use M5 screws and a grounding wire with a minimum cross-sectional area of 2.5 mm ² (as short as possible); Use shielded communication cables to separate high-voltage cables from signal and power cables; The panel needs to adapt to the ambient temperature before starting to avoid condensation, and confirm that the power supply voltage and polarity are correct.

Be careful to remove the laminated film on the panel display screen to avoid electrostatic damage.

Mode switch setting

There are 4 DIP switches (mode switches) on the back of the panel. Before operation, the power needs to be disconnected, and after setting, it needs to be reconnected.

The functions are as follows:

0000: Operating mode, normal operation.

0010: System recovery, resetting file system and registry, reinstalling system programs, restoring factory settings (may overwrite updated system programs, can be updated again).

0100: Mirror loading mode, allowing upgrading of complete software packages in the panel (deleting all files).

1000: Service menu mode, displaying system program service menu, can set IP configuration, delete items, calibrate touch screen.

1110: Self check mode.

Xxx1: Hard reset (forced panel reset).