ADLINK DIN-814M-J3A 4-axis dedicated motion adapter terminal board

ADLINK DIN-814M-J3A 4-axis dedicated motion adapter terminal board

Basic Information

Product model: DIN-814M-J3A, 4-axis dedicated motion adapter terminal board

Hard compatibility restrictions

Supporting sports card: only supports PCI-8134/PCI-8164/PXI-8164/MPC-8164/PCI-8158, other sports cards cannot be used;

Supporting servo: Only compatible with Mitsubishi J3A series pulse servo drivers, and also compatible with stepper motors. Cannot be paired with other brands of servos such as Yaskawa, Panasonic, Delta, etc;

Core positioning: A 4-axis isolation terminal block specially developed for Mitsubishi J3A servo, providing two sets of mutually exclusive wiring channels for each axis, integrating servo specific analog commands, absolute value encoder interfaces, mechanical limits, external emergency stop switching, status indicator lights, and supporting standard DIN rail installation.

All connectors and functional specifications of the entire machine

Core role of interface identification specifications

CN2 100 pin SCSI-II backend bus interface, connected to Linghua 4-axis motion control card via one-to-one SCSI cable, transmitting all pulses, encoders, and IO signals

CN1 2-pin terminal external DC24V isolated power input (± 5% tolerance), providing EX+24V, EXGND isolated power supply ground

CNIF1~CNIF4 50 pin D-Sub Mitsubishi J3A servo dedicated main interface, single axis complete servo signal (pulse, analog speed/torque, absolute value battery, ZSP zero speed, TLC torque limit, emergency stop and other exclusive pins)

SJ1~SJ4 10 pin row stepper motor driver dedicated pulse interface, only for pulse/direction/alarm/enable/index simplified signals

IOIF1~IOIF4 9-pin needle arrangement, mechanical external IO for each axis: positive and negative hard limit PEL/MEL, origin ORG, acceleration and deceleration PSD/MSD, external reset RES, external emergency stop EX-EMG

BH1~BH4 spare expansion ports reuse all Mitsubishi exclusive analog and absolute encoder pins for CNIF, expanding J3A special functions

J1~J4 3-digit jumper, independent emergency stop EMG circuit switch for each axis

LED # indicator light group is equipped with real-time display of PEL, MEL, ORG sensor level status for each axis, enabling quick troubleshooting

Key mandatory wiring rules

The internal circuits of CNIF (Mitsubishi Servo) and SJ (Stepper) on the same axis are directly short circuited, and it is strictly prohibited to connect them at the same time. Choosing between the two can cause signal short circuits and burn out the drive or motion card; Mitsubishi J3A servo must purchase Linghua original 50 pin one-to-one dedicated cable to connect to CNIF.

Detailed explanation of the complete pin functions of each interface

1. CNIF1~CNIF4 (Mitsubishi J3A 50 pin servo dedicated interface, core feature)

Simultaneously including digital pulse signal, analog servo command, absolute value encoder, servo status interaction, emergency stop complete set of Mitsubishi exclusive pins:

Differential motion command: OUT ± pulse, DIR ± direction, ERC error counter reset;

Encoder circuit: EA/EB/EZ differential A/B/Z phase;

Absolute value encoder matching: ABSM forward, ABSR reverse, ABB0 arrival speed;

Simulated servo control: VLA simulates speed limit, TC simulates torque command, TLC torque limit, P15R 15V servo power supply;

Speed related: SP2 speed selection, ZSP zero speed detection;

Servo interaction: SVON servo enable, RDY servo ready, INP in place, ALM servo alarm, LOP control mode selection;

Safety circuit: EMG servo built-in emergency stop, EX-EMG external emergency stop, multi-channel isolated EXGND;

Onboard isolation+24V output, all signals are isolated to suppress interference.

2. IOIF1~IOIF4 (mechanical external IO)

Pin definitions:+24V, EX-EMG external emergency stop, MEL negative limit, PEL positive limit, PS forward deceleration, MSD reverse deceleration, ORG origin, RES reset, EXGND isolated ground.

PSD pin differentiation function

PCI-8134: Only forward deceleration input;

PCI-8164/PXI-8164/MPC-8164: Axis 1/2 PSD corresponds to comparator CMP, and Axis 3/4 PSD corresponds to latch LTC.

3. SJ1~SJ4 (simplified interface for stepper drive)

Differential pulse OUT ±, direction DIR ±, EZ index Z-phase, ALM alarm, SVON enable, two-way+5V power supply, EXGND isolated ground, no analog servo and absolute value related pins.

4. BH1~BH4 expansion spare port

Complete reuse of Mitsubishi exclusive analog control, absolute value encoder, emergency stop, torque/speed adjustment pins in CNIF for expanding J3A advanced functions, without the need for conventional servo control.

5. CN1 power supply terminal

EX+24V (positive pole of 24V power supply) and EXGND (isolated ground) provide isolated driving power for all limit, origin, and emergency stop sensors.

J1~J4 emergency stop jumper configuration (independent for each axis)

Definition of jumper pins: 1=EXGND, 2=onboard EMG, 3=external EX-EMG

1-2 Short circuit (default normally closed): Disconnect the external emergency stop circuit, EX-EMG pin fails, and the motor can operate normally;

2-3 Short circuit: Connect the external emergency stop switch, and when the external EX-EMG is short circuited to EXGND, trigger the servo emergency stop;

If there is an open circuit between EX-EMG and EXGND, the servo lock cannot operate.

Hardware circuit and system wiring topology

The input IO (PEL/MEL/ORG/EX-EMG) adopts an optocoupler isolation circuit, with a built-in 4.7K pull-up resistor, a maximum input current of 6mA, and is compatible with NPN/PNP photoelectric switches;

Complete system link: motion control card 100 pin SCSI cable → DIN-814M-J3A terminal block → 50 pin dedicated cable → Mitsubishi J3A servo; Stepper only requires SJ needle direct drive;

The entire board signal has an independent EXGND isolation ground, separating digital/analog ground and eliminating industrial ground loop interference.

Mechanical dimensions

Standard DIN rail installation version, attached with 2D engineering drawings, overall length and width 123mm × 107mm, with reserved fixing screw holes on both sides, compatible with standard 35mm electrical cabinet DIN rail.

Horizontal comparison and differentiation of terminal boards in the same series

DIN-812M: 2-axis, only compatible with PCI-8132, Mitsubishi J2S specific;

DIN-814Y: 4-axis, only compatible with Yaskawa servo, Yaskawa specific CNIF interface;

DIN-814-GP: 4-axis universal, compatible with Mitsubishi/Yaskawa/Panasonic/Delta full brand servos;

DIN-814M-J3A: Exclusive to Mitsubishi J3A with 4-axis, integrated with J3A's unique analog torque/speed and absolute encoder pins, only compatible with Mitsubishi J3A servo.