ADLINK EOS-1200 4-channel Gigabit PoE Embedded Vision System

ADLINK EOS-1200 4-channel Gigabit PoE Embedded Vision System

Product Overview

1. Product positioning

Compact and robust embedded controller for machine vision, equipped with 2/3 generation Intel Core i5/i7, integrated with 4 IEEE802.3af Gigabit PoE camera interfaces, suitable for key industrial scenarios such as multi camera high-definition vision, robot guidance, 3D vision, etc., with wide temperature range, isolated IO, multiple storage, and precise synchronization characteristics.

2. Core hardware specifications

(1) Computing Core

Processor: Intel 2/3 Core i5 (2.5GHz)/i7 (2.1/2.3GHz)

Chipset: Intel QM67 Express

Memory: 2 DDR3 SO-DIMM slots, 1066/1333/1600MHz, maximum 8GB

Display: DVI-I composite interface, supports analog VGA+digital DVI-D, up to 2048 × 1536

(2) Camera specific interface (core selling point)

4-channel Gigabit PoE: GigE Vision, maximum 8W per channel, limited total PoE power for the entire machine; Supports 9KB jumbo frames and IEEE1588 precise clock synchronization; Equipped with Smart PoE software switch API, it can independently turn off single PoE power supply.

Two additional independent Gigabit Ethernet ports (Intel 82574L+82579LM PHY) are added to the front-end, supporting WOL, 802.1p/q, EEE energy-saving, link aggregation, and PXE remote boot.

(3) I/O interface resources

Serial port: Rear DB62 expansion with 4 COM channels; COM1/2 software switches to RS232/422/485, while COM3/4 only has RS232.

USB: Front panel 4 x USB 2.0+2 x USB 3.0; The motherboard has one built-in USB 2.0 port (for dongle authorization).

Digital IO: Rear DB37 isolated DIO, 16 isolated inputs (DI)+16 isolated outputs (DO), isolation voltage 2500Vrms; DI input 0~24V, DO Darlington output, maximum current of 500mA per 8 channels; supports COS level jump interruption.

Peripherals: PS/2 keyboard and mouse, rear audio (microphone input+speaker output), 1Kbit programmable EEPROM (storage authorization/device parameters).

(4) Storage system (multimedia redundancy)

2 x SATA 6Gbps 2.5-inch SSD/HDD, supporting RAID0/1/5/10;

1 x Front mounted CFast II slot (SATA3Gbps, can be used as a system boot disk).

(5) Machinery and Power Supply

Size: 230 (W) × 206 (D) × 82 (H) mm, weight 3kg; supports wall mounted and DIN rail installation;

Power supply: Wide voltage DC 9-32VDC (3-pin terminal V+/GND/V -), optional 150W external AC-DC adapter; The overall power consumption of the machine is 230W;

Environmental tolerance: working temperature range of 0-55 ℃; Storage -40~85 ℃ (excluding storage media); 95% non condensing humidity at 40 ℃; Equipped with anti vibration and impact indicators (CFast/SSD has better tolerance than mechanical hard drives).

3. Complete definition of front and rear board interfaces

Front panel (visual operation area)

J zone: 4-channel PoE network ports CH1~CH4, with port status indicator lights;

H：2×USB3.0； G：4×USB2.0； I: CFast card slot;

F: DVI-I display; E: 2-channel independent gigabit LAN; D: PS/2 keyboard mouse;

C reset button, B power switch (press and hold for 5 seconds to force shutdown), A system status LED.

Rear panel (industrial wiring area)

K: 9-32V DC power supply terminal; L: Audio input and output;

M: DB62 serial port expansion interface; N: DB37 isolated digital IO interface.

Mainboard built-in expansion

2-channel SATA hard drive interface, 2-channel 12V fan socket, clear CMOS/ME RTC jumper;

SUMIT expansion slot (integrated PCIe x1/x4, multiple power supplies, for hardware expansion);

Built in USB 2.0 (dedicated for encryption dongles).

4. Packing list

Host, wall bracket x 2, fixing screws, PS/2 Y-shaped splitter, PoE network port dust cover, encryption dog fixing bracket, user manual, Linghua driver tool DVD.

Quick Start (Hardware Installation+System Deployment)

1. Hardware disassembly and assembly steps

Memory installation: Remove the bottom cover, insert the DDR3 laptop memory at a 45 ° angle and secure it with a snap fastener;

Hard drive installation: Remove the hard drive bracket, fix the 2.5-inch SSD/HDD, and then reinstall the motherboard SATA;

Installation of encryption dongle: Open the upper cover, fix the authorized USB dongle to the built-in USB port on the motherboard, and lock the matching bracket to prevent it from falling off;

Wall mounted installation: The bracket is locked in 4 screw holes at the bottom of the chassis and fixed to the wall/rail.

2. Operating system support and installation

Only supports Windows embedded systems: Windows XP/XP Embedded, Windows 7/Win7 Embedded Standard SP1;

XP installation: Switch SATA to AHCI in BIOS, and load SATA driver on F6 during installation; XP Embedded customizable thin image (standard 1.4GB);

Win7 installation: First, modify the registry to enable AHCI, restart the BIOS to switch to SATA mode, and then complete the deployment; Linghua can provide complete machine services with pre installed systems.

3. Installation sequence of the complete set of drivers (must be in order)

Chipset driver (Intel QM67)

Integrated graphics card driver (Intel HD core graphics)

Network card driver (dual gigabit LAN)

Realtek sound card driver

TI USB 3.0 Controller Driver

Intel ME Management Engine Components

ADLINK PCMe-1432 Isolation DIO Driver (Device Manager can recognize PCMe-1432 Device)

Function development library (machine vision IO/PoE secondary development)

1. Develop an adaptive environment

Compatible with C/C++, C #, VB. Net, Delphi; Reuse the PCIS-DASK library for basic DIO functions, and add additional SmartPoE and EEPROM exclusive APIs; Provide header files (. h/. cs/. vbs), static lib libraries, and run DLL files.

2. Four major categories of API functions

(1) System initialization class (board registration release)

Register Card (initializes DIO board, returns device ID, pre calls for all IO operations), Release Card, GetBaseAddr, GetCardType, etc., used for hardware addressing and resource release, registering up to 32 devices simultaneously.

(2) DI/DO digital input-output functions

Single point operation: DI_ ReadLine reads single input, DO_ WriteLine outputs single level;

Batch port operation: DI-ReadPort/DOWritePort reads and writes 16 channels at once;

Support isolated IO level logic read and write back.

(3) COS level jump interrupt function (industrial detection core)

Detecting DI channel level changes triggering hardware interrupts, supporting Windows message callbacks, event handle waiting:

DIO_SetCOSInterrupt32 opens the specified channel interrupt, and DIO_CetCOSLatchData32 reads the interrupt latch level; Support dual independent interrupt source configuration DIO_SetDualInterrupt.

(4) Smart PoE dedicated control

SmartPoE-SetPower (ports 0~3, mode): Mode 0 turns off the PoE power supply for this channel, while Mode 1 automatically detects the camera and powers it on for energy saving/device failure power-off.

(5) EEPROM storage function (authorized encryption)

1Kbit onboard storage, offset address 0-255, supports single byte/multi byte read and write:

EEPROM Read Byte, EEPROM Write Byte, EEPROM Write Byte (1-4 bytes); The write cycle is about 5ms, during which read and write return busy error codes.

3. Data type definition

Provide 8/16/32-bit signed/unsigned integers and 32/64 bit floating points, suitable for industrial IO numerical, voltage, and count data.

BIOS Complete Setup (Aptio UEFI 2011)

Press Del to enter BIOS during startup, which is divided into 6 major menus, suitable for industrial long-term stable operation:

Main: System time and date;

Advanced (Advanced Hardware)

ACPI power supply, CPU configuration (virtualization VT, turbo frequency, C-State energy-saving, XP compatibility to disable maximum CPUID limit);

Onboard devices: dual network card switch, PXE network boot, serial port mode switching RS232/422/485;

SATA mode switching: IDE/AHCI/RAID; USB global switch, compatible with XHCI/EHCI;

Hardware monitoring: CPU/board temperature, dual fan speed, various voltage monitoring, supporting full speed/automatic temperature control fans;

AMT remote management, Intel anti-theft technology, serial port remote console redirection;

Chipset chipset: I/O virtualization VT-d, core graphics memory allocation;

Boot startup option: Set USB/hard disk/network boot priority, boot logo, digital lock;

Security: administrator/boot user password;

Exit: Save/discard modifications, restore factory default, start EFI Shell;

Key industrial settings: Restore On AC Power Loss=Power On, compatible with unmanned production lines.

Safety regulations and maintenance requirements

Static protection: Grounding wristbands must be worn for open lid maintenance, as the entire machine is sensitive to static electricity; Disconnect all power sources before disassembling the machine; Only authorized electronic engineers can open the chassis;

Electrical safety: It is strictly prohibited for liquids to splash in, and ventilation openings must not be obstructed; The power supply must be matched with a wide voltage of 9~32V, and overvoltage is prohibited;

Battery risk: Button lithium batteries on the motherboard, there is a risk of explosion if the model is replaced incorrectly, and discarded batteries can be recycled in compliance with regulations;

Fault repair scenarios: power cord damage, water ingress, excessive temperature and humidity, falling damage, inability to start normally. Contact the original factory after-sales service and self repair is prohibited.