ABB Advant Controller 410 Process Controller

ABB Advant Controller 410 Process Controller

Product positioning and core advantages

Advant Controller 410 is a medium-sized process controller suitable for binary, regulating, and monitoring control. Its main advantages include:

Comprehensive functionality: supports various functions such as logic control, arithmetic operation, data processing, sequence control, PID regulation, etc., to meet the needs of complex industrial scenarios.

Flexibility and Scalability: Both hardware and software can be flexibly expanded, supporting online configuration and adding modules without interrupting operation.

Strong compatibility: Supports multiple communication protocols (such as MasterBus 300/300E, Advant Fieldbus 100, PROFIBUS-DP, etc.), and can be integrated with I/O systems such as S100 and S800.

High reliability: Supports redundant configurations such as power and communication, with RAM memory backed up by batteries (at least 4 hours) to ensure data security.

Core functions and technical features

1. Control and processing capabilities

CPU and Memory: Based on Motorola 68020 microprocessor (25 MHz), equipped with 4 or 8 MB dynamic RAM with error correction, supporting system program and application program storage.

Programming and Execution: Using ABB Master Programming Language (AMPL), supporting functional block (PC element) programming, program cycle time can be configured (usually 10 ms -2 s, extended 5 ms -32 s).

I/O capacity: Supports up to 4300 I/O points, including analog input (AI), analog output (AO), digital input (DI), and digital output (DO), supporting S100 (local I/O) and S800 (distributed I/O) systems.

2. Communication and Integration

Communication interface: Supports various buses such as MasterBus 300/300E, Advant Fieldbus 100, PROFIBUS-DP, LONWorks, etc., and can connect operator stations, printers, external devices, etc.

Data exchange: Data transmission is achieved through data sets, supporting cyclic and on-demand transmission, and remote communication (such as RCOM/RCOM+, MODBUS).

3. Diagnosis and maintenance

Self diagnosis: equipped with hardware fault detection, communication error monitoring and other functions, displaying system status (such as running, error, timeout, etc.) through LED indicator lights.

Time synchronization: Supports internal clock and external synchronization (accuracy<3 ms), with event time marking accuracy up to 1 ms.

Hardware components

1. Core module

Processor module (PM150V): includes CPU, RAM, program card interface (PCMCIA), submodule slots (supporting communication interfaces, etc.), front panel with status indicator lights and operation switches (start/stop mode).

Power system: Supports 120/230 VAC or 24/48 VDC input, can be configured with redundant power supply (dual power supply+3 voltage regulators) to ensure stable power supply.

I/O system:

S100 I/O: Up to 15 I/O boards, supporting analog, digital, pulse counting, and other signals, placed on the same shelf as the CPU.

S800 I/O: Distributed I/O connected via Advant Fieldbus 100, supporting up to 79 stations per bus and up to 24 modules per station.

2. Expansion and redundancy

Submodule: supports communication interfaces (such as CI531 for RS-232-C, CI541V1 for PROFIBUS-DP), power regulators, etc., and is hot swappable.

Redundant configuration: Power supply, communication bus, CPU, etc. can be redundant to improve system availability.

Software components

Basic and optional modules

Basic module (QC01-BAS11): includes core PC elements such as logic, arithmetic, and data processing, supporting I/O systems and basic communication.

Optional modules:

QC01-LIB11: Extended process control functions (such as PID regulation, filters).

QC01-LIB12: Advanced process control (such as adaptive regulation, ratio control).

QC01-OPF11: Supports operator station functions such as trend display and alarm management.