BECKHOFF C6030 Compact Industrial PC

BECKHOFF C6030 Compact Industrial PC

Product Overview and Hardware Architecture

Product positioning and application scenarios

The C6030 belongs to the ultra compact industrial PC, which focuses on space saving installation of control cabinets. It is equipped with Intel processors, dual SODIMM memory slots, M.2-SSD storage, and 24VDC power supply, with sufficient performance redundancy. It is suitable for automation control, visual human-machine interface, IoT data preprocessing, multi axis motion control, high-speed cyclic computing, large capacity data processing and other scenarios.

Composition of the Whole Machine Structure

The external core components of the device include: protective grounding terminal, 24V power supply interface, four RJ45 network ports, four USB ports, two DisplayPort video ports, status indicator light group, detachable side cover plate, nameplate, and installation board; After disassembling the side cover, the motherboard battery and storage medium can be replaced.

Detailed parameters of hardware interface

Power Supply Interface (X101)

Using a 2 × 2-pin socket with a nominal 24VDC power supply, pin definitions: 1=PC-ON control input, 2=power status output, 3=24V positive pole, 4=0V negative pole;

The rated plug is 8A, and it is recommended to use a 1.5mm ² cable. The input voltage of the device should not be lower than 22V to avoid voltage fluctuations that may cause downtime;

The maximum length of the power status output circuit is 30m, and the original accessory model is C9900-P943.

Ethernet RJ45 interface (X102~X105, a total of 4 channels)

Speed specifications (by hardware version)

C6030-0060/0070: Supports 100/1000Mbps;

C6030-0080: Added 2500Mbps, compatible with 100/1000/2500Mbps;

Chip and real-time partitioning

LAN1 (X102, Intel i219): Suitable for real-time Ethernet with cycle times greater than 1ms and no need for distributed clocks;

LAN2~LAN4 (Intel i210/i226): Based on PCIe bus, supports ≤ 1ms short cycle and EtherCAT distributed clock applications;

Indicator light rules

LINK/ACT light: constantly on=link connected, flashing=data transmission;

SPEED lights: Different versions correspond to different speed light states, visually distinguishing network speeds;

General specification: Use twisted pair cables, with a maximum length of 100m for a single cable segment.

USB interface (X106~X109, a total of 4 channels)

Version differentiation

0060/0070: Full 4-port USB 3.0;

0080: X108/X109 are USB 3.2 Gen2, X106/X107 are USB 3.2 Gen2;

Electrical characteristics: The maximum output of a single port is 900mA, and the ports are protected against overcurrent when grouped in pairs. If a single group experiences overcurrent, both ports will be simultaneously cut off; The X108 model 0070 is only compatible with USB 3.0.

DisplayPort video interface (X110, X111, 2 channels in total)

Native output of DisplayPort signal, can be converted to DVI/HDMI through adapter, original adapter model: C9900-Z468;

Complete pin definition, supporting video transmission, hot plug detection, and 3.3V auxiliary power supply.

Optional Specification Expansion

The standard version operates at a temperature range of 0 ℃ to 55 ℃; Choosing C9900-B950 accessories can upgrade C6030-0080 to a wide temperature version (0 ℃~70 ℃). Under high temperature conditions, the hardware will automatically reduce frequency protection, and NVMe SSD read and write speed will be limited. In addition, this version of the power supply needs to be equipped with a maximum 4A fuse.

Status indicator light (4-channel LED)

The equipment is equipped with four sets of status lights: UPS-OCT, PWR, HDD, and TC, which are used to quickly determine the operating conditions of the equipment

UPS-OCT: Display the signal quality of single line transmission of uninterruptible power supply, distinguish between unconnected, boot program running, signal excellent/medium/poor, and other states;

PWR (power supply): multi-color light/flashing combination, corresponding to more than ten power and system states such as shutdown, normal operation, power failure, system standby, abnormal boot program, and requiring after-sales maintenance;

HDD: Red flashing represents storage medium read and write activity, does not recognize NVMe SSD operating status;

TC (TwinCAT): Green=operating mode, blue=configuration mode, red=stop mode, off indicates that TwinCAT has not started.

Requirements for nameplate and software adaptation

Nameplate Information

The nameplate indicates the model, variant number, serial number, production date, motherboard model CPU、 Memory SSD、 Power supply parameters, network port MAC address, origin, and various certification marks are the core basis for equipment traceability and accessory matching.

TwinCAT version matching

Different hardware versions correspond to the minimum TwinCAT software version, which must meet the version requirements in order to fully utilize the hardware's performance:

C6030-0060：TwinCAT 3.1 build 4022.0 / 2.11 b2259(x86)；

C6030-0070：TwinCAT 3.1 build 4024.12；

C6030-0080：TwinCAT 3.1 build 4024.53。

Equipment installation and power on operation

Transportation and unboxing

The hardware of the device has weak impact resistance and needs to be transported in its original packaging; After transportation in low temperature/large temperature difference environments, it is necessary to let it stand at room temperature before powering on. If condensation occurs, it must wait for more than 12 hours to prevent hardware damage.

Installation of control cabinet

Installation board: Standard installation board as standard, optional C9900-M668/C9900-M669 dedicated installation board, using TX10 screws with a tightening torque of 0.5Nm;

Installation method: Supports multiple installation positions such as backplate, upper side, lower side, and side wall; 5cm ventilation space must be reserved around the equipment to ensure heat dissipation;

Size: Provide detailed mechanical dimensions such as the entire machine, openings, installation depth, etc., suitable for control cabinet opening design.

Wiring and Grounding

Grounding: Both protective grounding (anti electric shock) and functional grounding (anti electromagnetic interference) must be carried out simultaneously, and the grounding wire is recommended to be ≥ 4mm ², meeting the EN 60204-1 standard;

Wiring sequence: Connect all data and ground wires first, and finally connect 24V power supply; The temperature resistance of the cable should be ≥ 70 ℃;

Electrical specifications: The external 24V is used as an isolated power supply, and the 0V of the supporting peripherals is kept at the same potential as the 0V of the equipment and the protective ground to avoid faults caused by potential differences.

Power on/off logic

PC-ON pin: 0V=power on, 24V=power off; During the shutdown period, it is necessary to maintain 24V continuously until the power is completely cut off, otherwise the device will restart;

Power Status output: After the system is completely powered off, it outputs 0V and can be linked to an external contactor to cut off the entire power supply. The maximum output load is 0.5A;

Networking reminder: Security measures must be deployed before accessing the public network; It is strictly prohibited to cut off the power when the system is not shut down properly to prevent data loss.

System configuration function

Beckhoff Device Manager

The device automatically starts when turned on, and can also be manually accessed by entering localhost/config through a browser for hardware diagnosis, status monitoring, and remote configuration;

Factory default account: Administrator, password: 1, forced password change upon first startup; The manufacturer recommends setting high complexity passwords (≥ 10 characters, including uppercase and lowercase letters, numbers, and symbols) and regularly updating account permissions.

UPS-OCT Single Line Power Supply Communication Technology

Technical principle: UPS and industrial PC share a set of 24V power supply cables, while achieving power supply and bidirectional data communication, simplifying wiring;

Configuration method: Enter the power control option in BIOS and set UPS OCT-Access to Auto to enable it; You can also choose a dedicated BIOS (C9900-B654) that pre activates this feature;

Priority: If USB interface UPS is connected at the same time, USB connection priority is higher than OCT.

Shutdown, disassembly, and disposal

Shutdown process: Shut down the system normally → Cut off the external 24V power supply → Unplug the power plug → Remove the data cable and grounding wire in sequence; Do not plug or unplug cables during thunderstorms;

Disassembly: Loosen the mounting plate screws and remove the equipment from the control cabinet;

Scrap and dismantling: Classify and dispose of electronic waste according to local regulations, and separate plastic, metal, and circuit boards for recycling; The motherboard battery needs to be separately insulated with electrodes and handed over to a professional battery recycling organization for disposal.

Daily maintenance and component replacement

Cleaning Standards

Only use a vacuum cleaner for dust removal, and prohibit the use of compressed air and corrosive cleaning agents; During cleaning, the equipment can be kept powered on and the operating environment can be maintained at 0-55 ℃.

Preventive replacement cycle (core components)

Suggested replacement cycle for components

Motherboard CR2032 battery for 5 years

UPS battery pack for 5 years

Mechanical hard drive for 5 years (shortened to 20000 hours under high temperature conditions)

Cooling fan for 7 years

SSD/flash storage for 10 years

Component replacement operation (ESD anti-static protection required)

Motherboard battery (CR2032 3V): After removing the side cover, remove the battery and strictly distinguish between positive and negative poles. Charging, disassembling, or burning the battery is prohibited;

M. 2-SSD storage: Disassemble after power failure and use Beckhoff Service Tool (BST) to complete system image backup and migration; Supports RAID array configuration, with different SSD port definitions for different hardware versions;

Cooling fan: To replace the upper and lower cover plates of the body, original accessories must be used to avoid poor heat dissipation.

ESD anti-static requirements

When disassembling electronic components, it is necessary to take anti-static measures, such as using anti-static wristbands and anti-static countertops, to avoid static electricity breakdown of the circuit board.

Troubleshooting

Manual compilation of typical faults, causes, and solutions:

Equipment completely unresponsive: Check the power supply line, if it is still abnormal, contact Beifu after-sales service;

Unable to complete boot up: restore BIOS default settings, if ineffective, contact after-sales service;

TwinCAT abnormal operation: The fault is caused by software or external lower level devices, and should be checked by the device/software manufacturer;

TwinCAT reports an error through USB communication: adjust the system cycle from 10ms to 50-80ms.

Overall technical parameters and certification

Physical parameters: Approximately 1460g without installation board, approximately 1700g with installation board, external dimensions of 132 × 133 × 76mm;

Electrical parameters: Operating voltage of 22-30VDC (nominal 24VDC), built-in automatic fuse; Equipped with fTPM 2.0 security chip;

Environmental parameters: working temperature of 0-55 ℃, storage and transportation temperature of -25~65 ℃, humidity ≤ 95% RH (no condensation);

Anti interference and mechanical performance: compliant with EN 61000 series EMC standards, meeting the requirements of sine vibration and mechanical impact testing;

Certification: CE and FCC certifications are standard, and other certifications are based on the equipment nameplate.