Bonfiglioli Industrial Transmission Products

Bonfiglioli Industrial Transmission Products

Enterprise Overview

Enterprise strength: With over 60 years of experience in the transmission industry, we produce 1.6 million units annually and operate automated production; The quality system has been certified by DNV and T Ü V. Adhere to lean manufacturing and invest heavily in research and development; Implement the strategy of 'serving the local market locally', and keep global subsidiaries and distributors close to customers.

Business sectors: Industrial, wind power, mobile devices, photovoltaics; The Vectron department of Bangfeili is dedicated to providing complete solutions for frequency converters and forming complete electromechanical solutions with mechanical transmission products.

Manufacturing layout: Headquartered in Italy, with factories established in Italy, Germany, Slovakia, India, Vietnam, Shanghai, China, Brazil, the United States, and other locations; Global extensive distribution network.

Gear/Reduction Motor Product Line

1. Standard industrial gear motor

Brief Explanation of Series Type Torque Range

A-series spiral bevel gear with a maximum torque of 8000 Nm, with multiple installation methods including shaft mounting, flange mounting, and foot mounting

C-series parallel axis helical gear 45-12000 Nm high torque density, speed ratio 2.6-1481

The S series single-stage helical gear 21-200 Nm is designed for pumps and fans, with a simple and compact structure

F series hollow shaft shaft mounted helical gear 140-14000 Nm material conveying, hollow keyway shaft, keyless expansion disc optional

The VF/W series worm gear has a speed ratio range of 13-7100 Nm and a huge speed ratio range of 7-10000 Nm, with a variety of installation forms

2. Heavy duty planetary gear unit -300 series

Torque 1250-1   286   000   Nm, maximum power 450   kW; direct/right angle (Gleason bevel gear) output; Anti impact and heavy-duty working conditions, modular; Multiple output shafts (spline, hollow shaft with expansion disc).

3. Heavy duty cone helical gearbox

HDO series: bevel helical gear, 28200-210000 Nm; ductile iron housing, can be equipped with cooling coil, check valve, forced lubrication, temperature and oil level sensor.

HDP series heavy-duty parallel axis; The HDPE series is specifically designed for single screw extruders, equipped with heavy-duty thrust bearings.

3/H series composite gearbox: planetary+bevel gear combination, 98000-1   200   000   Nm, suitable for low-speed and high-power scenarios.

4. Special gearbox for special working conditions

VF-EP/W-EP anti-corrosion and hygiene series: high corrosion environments in food, medicine, and marine environments; Stainless steel hollow shaft IP56、 Food grade H1 lubricating grease, capable of high-pressure flushing.

ATEX explosion-proof series: meets the requirements of EU 94/9/CE, 2G/2D gas dust explosion-proof; Explosion proof versions are available in over 300 series of C/F/VF-W/.

RAN series bevel gear: right angle bevel gear unit, only the model is listed in the sample, used for right angle simple reversing transmission.

5. Precision servo planetary reducer (used for servo equipment, low backlash)

Table

Series Features: Torque Backlash Index

LC/LCK precision right angle/inline 12-450 Nm LCK can be as low as 6 arcminutes

MP universal servo planetary 20-1000 Nm standard<15 arcminutes, reduced backlash version<10 arcminutes

SL economical precision planet 30-300 Nm

KR Small Precision 14-75 Nm

TQ/TQK ultra-high precision 200-1200 Nm with a minimum of 2 angular minutes and extremely high rigidity

All precision reducers have lifelong lubrication, flange installation, and can be adapted to most brands of servo motors.

Motor product line

1. Ordinary AC asynchronous motor

BN/M series: IEC standard, 0.06-30 kW; aluminum shell, supports variable frequency drive; Optional brake, encoder, and independent fan; B3/B5/B14 installation.

BE/ME IE2 high-efficiency motor: 0.75-22 kW, in compliance with IE2 energy efficiency level.

BX/MX IE3 ultra efficient motor: 5.5-22 kW, meeting the highest energy efficiency standard of IE3.

2. Servo motor (used for automated positioning)

BMD: Permanent magnet synchronous servo, locked rotor torque 0.85-125 Nm; salient pole neodymium iron boron magnet; Optional 24V brake; Feedback: Rotary Transformer/EnDat/Hiperface Encoder; IP65/IP67。

BTD: Compact brushless servo, 0.26-27 Nm, small size, low temperature rise.

BCR: High performance brushless servo, 0.2-115 Nm; high instantaneous overload, suitable for continuous and impact loads.

Full range of frequency converters/drive controllers (Vectron)

Among them, ACTION 201/401 is the model that was previously analyzed in the document.

ACTION series (Solution Drive)

ACT201: Single phase/three-phase 200-240V, 0.55-9.2 kW;

ACT401: Three phase 360-480V, 0.55-132 kW;

Control mode: sensorless, sensorless vector, encoder feedback vector; Overload 150% -60s, 200% -1s; Switching frequency 2-16 kHz;

Built in brake chopper, supports KP500 copying panel; VPlus software, supporting oscilloscopes;

Built in logic, timer, master-slave electronic gear, positioning, lifting brake control; Expand I/O, encoder Resolver； Bus RS232/485, Profibus DP, CANopen.

Active Cube series (servo drive)

ACU201 (200V)/ACU401 (400V): 0.25-132 kW; Size8 high-power ACU401-601: 160-400 kW, supporting 690V high voltage.

Support asynchronous motor+synchronous servo motor control; Equipped with SIL2 safety torque cutoff STO;

Rich industrial buses: EtherCAT, Profinet, DeviceNet, Modbus TCP;

Powerful positioning, zeroing, electronic cam, winding, spindle, lifting application functional blocks.

VCB series high-power frequency converter: 132-800 kW; high-power heavy-duty transmission; Switching frequency 1-4 kHz.

S2U small economical frequency converter: 0.2-2.2 kW, 220V single-phase input; V/F control; Suitable for simple speed control equipment.

Supporting software and human-machine interface BMI

VPlus PC software: universal for all series of frequency converters; Parameter configuration, monitoring, virtual oscilloscope, remote diagnosis.

BMI HMI human-machine interface: 3.5/7/10 inches, IP65 front panel; Ethernet; Can be used in conjunction with a built-in PLC driver, eliminating the need for an external PLC, for textile, lifting, packaging, papermaking, and other applications.

General key common characteristics

Modular concept: Gearboxes, motors, and frequency converters are all extensively modularized and can be freely combined to achieve complete supply of reduction motors.

Rich options: brake, encoder, independent cooling fan, various output forms (solid, hollow shaft, expansion disc); Cooling, backstop, sensors, various fieldbus interfaces.

Working condition coverage: ordinary industrial, explosion-proof ATEX, food hygiene EP, extruder, lifting and hoisting, material conveying, servo positioning, fan and water pump.