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ABB COM610 Communication Gateway

• Protocol conversion gateway for substation

automation:

- Process communication: LON-LAG,

SPA, IEC 60870-5-103, IEC 61850-8-1,

Modbus serial, Modbus TCP, DNP3

serial, DNP3 TCP

- Remote communication: IEC 60870-5-

101, IEC 60870-5-104, DNP 3.0 Serial,

DNP 3.0 LAN/WAN, SPA Router, External OPC Client (DA, AE)

• True IEC 61850 communication gateway:

- IEC 61850-6 - Substation Configuration

Language (SCL)

- IEC 61850 -7 - Communication modeling and cross-referencing between protocols

- IEC 61850-8-1 - Mapping for MMSTCP/IP – Ethernet

• Configuration:

- Efficient and intuitive configuration tool

- Cross-referencing between protocols

based on the IEC61850-7 models

- Drag-and-drop protocol mapping to map

complete structures from the source

data

- Efficient handling of large amounts of

data in list views

- Tooltips

- Remote configuration and administration

• Communication redundancy (requires

optional LAN card)

- IEC 62439/PRP (parallel redundance

protocol)

- SFT (switch fault tolerance)

• Extensive support for commissioning and

diagnostics:

- Online diagnostics for different components

- Communication diagnostic counters on

the network and device level

- Real time process data monitoring and

controlling for all devices and protocols

- Source data monitoring and simulation:

- Testing the data mapping for NCCs

also with no online IEDs

- Simulating complete IEDs

- Communication diagnostic event list for

all devices and protocols:

- Resembles a high level protocol analyser

- Monitors the reported values and

events and the received control commands

• Web server for diagnostic information:

- Requires only a web browser and a

TCP/IP connection - no pre-installations

• MNS iS connectivity

- Connectivity to ABB’s Low Voltage

Motor Control Center MNS iS with an

OPC server in COM600. COM600

receives data from the MNS iS devies

and provides HMI and gateway functionality

• Security:

- User authentication

- Individual user accounts

- Password authentication

- Role-based access control

- Host-based firewalls

- Communication encryption HTTPS

Application COM610 3.2 is a communication gateway

that maps signals between the protection and

control IEDs in industrial or utility substations and higher-level systems such as Network Control Centres (NCC) or Distributed

Control Systems (DCS).

COM610 3.2 sends information for monitoring and controlling the process to NCC and

DCS and receives process control commands

from them. COM610 3.2 also handles system

co-ordination tasks, such as the dynamic

assignment of control command authorisation

and communication supervision. COM610

3.2 is typically connected to a NCC via a telecontrol protocol, or to a DCS using the OPC

Server/Client technology. You can use different protocols to connect process devices to

COM610 3.2. COM610 3.2 is a true IEC

61850 gateway and supports all applicable

IEC 61850 parts.

Fig. 1 displays an overview of a typical utility

system with the COM610 Gateway.

Fig. 2 displays an industrial system overview.

The LON-LAG protocol uses a specific board

to connect the fibres, both plastic and glass.

COM610 3.2 can have one board, that is, one

LON line.

It is possible to extend COM610 3.2 by

increasing the number of Ethernet interfaces

thus increasing the number of Ethernets lines.

Connectivity Packages

To make the configuration of COM610 3.2

more efficient, Connectivity Packages are

available for ABB’s protection and control

IEDs. A Connectivity Package includes

descriptions of data and signals available in

the IED, and the descriptions are used to

automatically configure the master communication in the COM610 3.2 gateway. Connectivity Packages for some IEDs are already

available, and more will be released in due

couse. At present the following Connectivity

Packages are available:

- REF 541/3/5, REM 543/5, RET 541/3/5

- REF 542plus

- REX 521

- RE_610

- SPACOM (Conn Pack v. 2.0 supports

SPAJ 140, SPAJ 141, SPAJ 142, SPAJ

144, SPAD 346, SACO 16D1, SACO

16D2, SACO 64D4)

COM610 gateway unit’s configurability and

functionality depends on the type of communication protocol used for communication

between the COM610 and the IEDs. For

more details, please refer to the document

“Protocols versus Functions for IEDs”,

1MRS756223.

The COM610 gateway consists of the OPC

Data Access (DA, AE) server and client com ponents. The OPC Servers provide the mas ter/client protocol stacks access to the data in

the devices connected with the protocol. The

slave/server protocol stacks use the OPC Cli ents to provide the external systems access to

the data available in the OPC Servers.

Fig. 3 Example of COM610 Gateway components

Available protocols

The table below displays the protocols sup ported by COM610 Gateway. New protocols

will be available according to the market

demands.

The process communication uses the master

protocols and the upper level communication

uses the slave protocols. For more detailed

information on the protocols, refer to the

User’s guides listed in References.

Master Slave

LON - LAG IEC 60870-5-101

SPA IEC 60870-5-104

IEC 60870-5-103 DNP 3.0 Serial

IEC 61850-8-1 DNP 3.0 LAN/WAN

Modbus serial SPA Router

Modbus TCP External OPC Client

DNP3 serial

DNP3 TCP

System requirements for the

Communication

Engineering Tool

Hardware requirements

The Communication Engineering Tool runs

on Microsoft® Windows® XP. A PC capable

of running this program is usually sufficient

also for running the Communication Engineering Tool.

Microsoft® .NET Framework 2.0 is required

for running the Communication Engineering

Tool.

It is automatically installed during the installation of the Communication Engineering

Tool if it is not already available on the PC.

• Free hard disk space required: minimum

500 MB, recommended 1 GB.

Technical data Hardware Design

• Ruggedised mechanics

- No moving parts - no fans, no hard

disks

• System

- Intel® Pentium® M 1.6 GHz

- 1 GB SDRAM System Memory

- 2 GB Industrial SSD Compact Flash

memory

• Power supply units:

- 76-240 V dc

• Interfaces

- 3 RS 232 serial ports

- 1 RS 232/485 serial port

- 2 10/100Base-TX RJ-45 connector

- 4 USB 2.0 ports

- Optional PCI extensions:

- 1 LON interface

(Operating temperature 0°C - +70°C)

- 8 RS232/485 serial interfaces (Operating temperature 0°C - +55°C)

- 2 10/100/1000Base-TX RJ-45 connectors (Operating temperature 0°C -

+60°C)

• Mechanics and Environment:

- Operation -25°C to +70°C

- Storage -40°C to +70°C

- Dimensions (without fastening brackets): 214 mm (W) x 122.5 mm (H) x

313 mm (D)

- Net weight: 6.8 kg

- Degree of protection: IP 4x

- Operating humidity: 5-95% at +40°C,

non-condensing

- EMC CE/FCC class B

- Anti-vibration and anti-shock tests

Table 1: Inspection of mechanical structure

Description Reference

Markings and mechanical structure IEC 60255-5, -6

Degree of protection by enclosure IEC 60529

Clearance and creepage distances IEC 60255-5

Table 2: Power supply module tests

Description Reference

Auxiliary voltage IEC 60255-6

Aux. voltage interruptions IEC 60255-11

Ripple in auxiliary dc voltage IEC 60255-11

12%, f = 2 x fn

Power consumption CE EN 61010

Table 3: Insulation tests

Test Reference Requirement

Dielectric test IEC 60255-5 2 kV, 50 Hz for 1 minute

Impulse voltage test IEC 60255-5 5 kV, 1.2/50 μs, 0.5 J

Insulation resistance IEC 60255-5 >100 MΩ, 500 Vdc

Protective bonding impedance IEC 60255-27 <0.1 Ω.

Table 4: Electromagnetic compatibility tests

Test Reference Requirement

1 MHz burst test IEC 60255-22-1 - differential mode: 1 kV

- common mode: 2.5 kV

ESD IEC 61000-4-2

IEC 60255-22-2

- contact discharge: 6 kV

- air discharge: 8 kV

RF field immunity IEC 61000-4-6 3 V/m (80% amp.mod.)

f = 80 MHz...1000 MHz

30 V/m (pulse mod.)

f = 900 MHz

Fast transient IEC 61000-4-4

IEC 60255-22-4

Power supply:

common mode 4 kV:

- current inputs CT1…CT5

- voltage inputs VT1…VT4

- sensor inputs (coupling clamp)

Power outputs:

common mode 2 kV:

- signal outputs

- digital inputs

- IRF relay

Surge IEC 61000-4-5

IEC 60255-22-5

4 kV line to earth /2 kV line to line

- power supply

- current inputs CT1…CT5

- voltage inputs VT1…VT4

- power outputs

2 kV line to earth /1 kV line to line

- signal outputs

- digital inputs

- IRF relay

Conducted radio frequency disturbance

IEC 61000-4-6

IEC 60255-22-6

10 V (80% amp.mod.)

f = 150 kHz...80 MHz

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