EATON MICRO PANEL XP-702 Operating Manual

EATON MICRO PANEL XP-702 Operating Manual

Equipment Core Description

1. Product positioning and core functions

XP-702 is an industrial PC with an open system architecture, mainly used in the field of mechanical/system manufacturing, suitable for tasks related to industrial automation. There is no description of the operating system and application software, only indicating hardware usage specifications.

2. Core version and specifications

The device is available in two major processor versions: 1GHz (XP-702-C/E series) and 1.8GHz (XP-702-D/F series), with the E/F series only available in North America; The hardware forms are divided into BOX models without display screens and 8.4/10.4/12.1/15-inch models with infrared touch screens. The core configurations of each specification are as follows:

Processor version core configuration applicable to device types

1GHz (C/E) X86 Celeron M processor, 1024M DRAM, no active cooling unit BOX model+full-size with screen model

1.8GHz (D/F) X86 Pentium M processor, 2048M DRAM, standard active cooling unit BOX version+full-size screen version

3. Packaging Content

The basic accessories are the host and one power connector, and additional accessories vary depending on the specifications:

1.8GHz (D/F) full series: including 1 active cooling unit;

E/F series full range: including 4GByte system CF card and 1GByte data CF card;

Equipped with a screen: including a corresponding number of installation brackets and sealing strips, the number of brackets increases with size.

4. Original accessories

Only Eaton original accessories can be used, mainly including:

System authorization: Windows XPe/XP Professional authorization sticker;

Storage medium: ≥ 80GB industrial/consumer grade hard drive, 2G CF card (pre installed system);

Installation accessories: IP65 rated installation bracket (single package/100 pieces);

Equipment accessories: infrared touch frame replacement parts, active cooling unit (ACCESSORIES-FAN-700-S).

5. Equipment identification

There is a nameplate on the back of the equipment, which includes the manufacturer's address, model, power supply requirements, part number, serial number, production date (week/year), certification mark. After sales support requires providing the part number and serial number.

Safety regulations

Warning symbol grading: The document adopts a three-level warning, DANGER for fatal danger, Warning for serious danger, CAUTION for minor injury/equipment damage, and there are also general information prompt symbols.

Personnel requirements: Only qualified and trained personnel are allowed to install/operate/maintain the equipment. All operators must read and understand the instructions thoroughly, and the use of single page content for operation is prohibited.

General safety taboos

Prohibit the use of equipment for personnel/equipment protection safety functions;

The equipment is prohibited from opening the cover, as there are live parts inside that can easily cause electric shock;

Avoid electrostatic discharge: Before contacting the equipment, touch the grounded metal and do not touch static sensitive components;

Avoid equipment condensation: After sudden changes in temperature and humidity, it is necessary to let it stand at room temperature before turning it on to prevent short circuits;

Avoid UV exposure: To prevent plastic from becoming brittle, keep away from sunlight/UV lamps;

Cleaning taboos: Do not use sharp tools/corrosive cleaning agents to prevent liquids from entering the equipment.

Requirements for use in explosive environments

Can only be used in non explosive areas or ATEX 94/9/EC Zone 22 areas;

When using Zone 22, the grounding resistance of the metal parts that can be touched should be less than 10 ^ 9 Ω to avoid beam discharge and prevent equipment from being impacted. The device must be turned off before inserting or unplugging the connector.

Storage/operation taboos

When reading and writing CF cards/hard drives (CF ACT/HD ACT lights on), power off/unplugging is prohibited. The system must be shut down before power off. It is recommended to use UPS to prevent data loss;

All interface GND terminals must be connected to prevent potential difference from damaging the equipment;

Equipotential current protection: Install equipotential conductors in parallel if necessary, with a cross-sectional area several times that of the cable shielding layer.

Operation and indicator components

Front components: only infrared touch sensor and TFT-LCD display screen; The touch sensor is triggered by blocking the infrared matrix, with a minimum trigger diameter of 7mm and no need to touch the protective panel.

Service side operating components: 2 CF card slots (slot 0 for system card and slot 1 for data card)+card slot eject button+card slot protective cover, used for CF card installation and removal.

Service side indicator LED: 4 in total, with the following functions:

|LED Name | Color | Function|

|SUPERY ERR | Red | Illuminates briefly upon power on, remains on after fault/power off|

|Supply OK | Green | Always on during device startup/operation|

|CF ACT | Red | Lights up when accessing CF card|

|HD ACT | Red | Lights up when accessing the hard drive|

Installation specifications

1. Installation foundation requirements

Installation position: The screen version can be installed in the control cabinet/operation panel/console, while the BOX version can only be installed in the control cabinet;

Installation posture: only horizontally installed, vertical installation with a tilt angle of ≤± 15 °;

Environmental requirements: Avoid direct sunlight, with a distance of ≥ 5cm around ventilation openings and ≥ 15cm around heat sources;

Installation surface requirements: The material thickness at the opening should be 2-5mm, the flatness should be ≤ 0.5mm, and the surface roughness Rz should be ≤ 120.

2. Opening size with screen (± 1mm)

Equipment size, hole size (length x width, mm)

8.4 inches 261 × 194

10.4 inches 329 × 238

12.1 inches 344 × 262

15 inches, 410 x 315

3. Interface wiring requirements

All cables must use shielded wires, and the shielding layer of D-Sub connectors must be connected to the connector housing through metal clamps to achieve low impedance connection, ensuring EMC compliance;

Wiring can only be done by professionals, and incorrect wiring can result in equipment parameters not meeting standards and EMC failure.

4. Core interface parameters

Requirements for the use of key parameters in interface names

Power supply interface 24VDC SELV, Phoenix MSTB 2.5/3-ST-5.08 connector, wiring cross-sectional area 0.75~2.5mm ², torque 0.6~0.8Nm, internal fuse+reverse protection, functional ground connected to shell/0V, no electrical isolation

RS232 (2) 9-pin D-Sub male head, no electrical isolation, GND connected to the enclosure cable length negatively correlated with baud rate, maximum 9600Bit/s at 30m

Ethernet (2) 1 × 1000/100/10Base-T, 1 × 100/10Base-T, RJ45 interface with STP cable, cross line between devices, direct connection to switch, maximum length of 100m, anti vibration/pulling

USB Host (4) USB2.0, no electrical isolation shielding wire, maximum length 5m

PCI 2.1 32-bit, supports only 3.3V card maximum power consumption of 6.6W (2A)

VGA 15 pin high-density D-Sub female shielded cable, standard length 5m

DVI DVI-D single link, only BOX models are equipped with shielded cables, with a regular length of 5m

5. Equipment assembly and fixation

PCI cards/CF cards/hard drives/active cooling units all have standardized installation procedures, and CF cards/hard drives can only be disassembled and installed in a power-off state;

Fixed with screen: When using IP65/NEMA 4X or Zone 22, 8 brackets are required for 8.4/10.4/12.1 inches, and 12 brackets are required for 15 inches; Bracket screw torque ≤ 0.2Nm to prevent equipment damage;

Sealing requirements: During installation, a sealing strip should be installed in the groove of the equipment backplate, and the joint of the sealing strip should be at the bottom of the equipment without gaps/twists.

Equipment operation

Startup: The device has no power switch and starts automatically when powered on. It is necessary to ensure that the card slot 0/hard disk slot is pre installed with the system; When unable to start or encountering errors, refer to the troubleshooting section.

Shutdown: The operating system must be shut down before disconnecting the power supply; Power off for at least 20 seconds during restart to avoid frequent on/off (reduce the lifespan loss of backlight CCFL).

Dual display activation: If the secondary screen is not connected when turning on, the device defaults to single display; To activate, connect a USB mouse, right-click on the desktop ->Graphics Properties ->Multiple Display, select Intel (R) Dual Display Clone, and confirm the settings.

Maintenance and Service

routine maintenance

Infrared touch box: It needs to be cleaned regularly. When it is contaminated, a warning icon will appear on the taskbar. Use a clean, soft, and damp cloth for cleaning. For stubborn stains, spray a small amount of cleaning agent on the cloth; No calibration required;

Lithium battery replacement: The device is equipped with a CR2477 3V 950mAh lithium battery, which provides power for the real-time clock and has a backup time of about 10 years; After replacement, the date and time need to be reset.

Accessory replacement: The active cooling unit can be replaced by itself, and other accessories/internal repairs can only be completed by Eaton's original factory or authorized repair center. Unauthorized opening of the equipment is prohibited.

Troubleshooting: The document provides clear causes and solutions for common faults such as inability to start, black screen display, touch failure, dual display no signal, date error, and SUPLY ERR light on. Core faults such as backlight damage and BIOS malfunction require factory repair.

Storage, transportation, and disposal

Storage and transportation

Environmental parameters: temperature * * -20~60 ℃ * *, humidity 10~95%, no condensation, in compliance with equipment environmental parameter requirements;

Protection requirements: collision and vibration prevention, use original packaging, and inspect the equipment for damage after transportation.

scrap disposal

The equipment contains lithium batteries (CR2477) and mercury containing cold cathode tubes (<5mg/tube), which may cause explosion/poisoning if handled without authorization. It should be disposed of in accordance with relevant national regulations or returned to Eaton's original factory/sales office;

Equipment material: The shell is made of galvanized steel plate/anodized aluminum, the touch frame is made of polycarbonate, and the protective panel is made of safety glass; The package is paperboard+fluorine free closed cell polyethylene foam, and the shell material is halogen-free.

Core technical parameters

1. System and Storage

Project Parameters

Processor 1GHz (C/E): Celeron M; 1.8GHz (D/F): Pentium M

Memory 1GHz: 1024M DRAM; 1.8GHz：2048M DRAM

Storage slot 2 x CF card Type I/II, 1 x 2.5-inch hard drive slot

Real time clock battery CR2477, 3V, 950mAh, backup time of 10 years

2. Display and Touch Control

Device size resolution, touch sensor, backlight brightness/contrast

8.4/10.4-inch SVGA (800 × 600) infrared touch, 63 × 47/79 × 59 logic channels 2 × CCFL, lifespan 50000h 400cd/m ², 400:1

12.1/15-inch XGA (1024 × 768) infrared touch, 95 × 71/107 × 83 logic channels 2 × CCFL/4 × CCFL, lifespan 50000h 400cd/m ², 400:1

3. Power consumption (24VDC SELV)

Maximum total power consumption and maximum continuous current of processor version

1GHz (C/E) 64.5W (15 inch model) 2.7A (15 inch model)

1.8GHz (D/F) 76.5W (15 inch model) 3.2A (15 inch model)

Universal startup surge current 2A/2s, reverse protection+built-in fuse voltage range 20.4~28.8VDC (rated ± 15%/+20%)

4. Protection and Certification

Protection level: IP65/Enclosure Type 4X on the front side with screen (indoor only), IP20/Enclosure Type 1 on the back side of BOX/device;

Core certifications: EMC (2004/108/EC), ATEX 94/9/EC (Zone 22, 3D), UL 508 (North America);

Compliance standards: IEC/EN 61000-6-2/4 (EMC), IEC/EN 60950 (safety), EN 50178 (electrical equipment).

5. Working environment

Temperature: 0~50 ℃ (no hard drive/industrial hard drive), 0~45 ℃ (consumer grade hard drive, not recommended for continuous use);

Humidity: 10~95%, no condensation;

Anti vibration: IEC/EN 60068-2-6, displacement of 3.5mm at 5-9Hz, displacement of 0.15mm at 9-60Hz, acceleration of 2g at 60-150Hz;

Impact resistance: IEC/EN 60068-2-27, 15g/11ms;

Drop: Complies with IEC/EN 60068-2-31 standard.

Weight and Size (Core)

The BOX model has a height of 194mm and a width of 264mm. It has a depth of 58mm without a cooling unit (weighing 1.9kg) and a depth of 96mm with a cooling unit (weighing 2.3kg); The depth of the screen equipped model increases by 38mm with the cooling unit, and the weight increases by 0.4kg. For example, an 8.4-inch model without a cooling unit weighs 3.2kg, while a 15 inch model with a cooling unit weighs 6.7kg.