K-WANG

+086-15305925923
Service expert in industrial control field！
English 简体中文
Product
Article
NameDescriptionContent
Adequate Inventory, Timely Service
pursuit of excellence 
Ship control system
Equipment control system
Power monitoring system
Current position:
Home >> ABB >> ABB EasyLine EL3000 Series Continuous gas analyzers
新闻动态
newS
   
Brand

ABB EasyLine EL3000 Series Continuous gas analyzers

From:ABB | Author:Wang | Time :2025-01-02 | 959 visit: | 🔊 Click to read aloud ❚❚ ▶ | Share:

ABB EasyLine EL3000 Series  Continuous gas analyzers

Measurement made easy
So smart, they're simple
—
A wide variety of measurement technology
• Detectors for multiple process and emission monitoring
applications
• Up to five sample components per device
• Suited for measuring flammable gases
• Version in IP rating II 3G for measuring non-flammable gases
• Performance-tested for emission monitoring in accordance
with EN 15267
• QAL3 monitoring in accordance with EN 14181 (optional)
—
Straightforward handling
• Automatic calibration including control of pump and valves
• Simplified calibration with air or integral calibration cells
eliminating the need for test gas cylinders
• Self-monitoring function indicates when maintenance is
required
—
Application-oriented design
• Housing design for 19-inch rack mounting or wall mounting
• Integrated gas feed as an option in model EL3020
• Ethernet, Modbus and PROFIBUS interfaces
• Configurable analog outputs and digital inputs and outputs
—
User-friendly operation
• Simple user interface
• Clear-text status messages
• Configuration of seldom required functions with
configuration software


Overview of the gas analyzers
Measuring technology (analyzers)
The following analyzers are available for selection:
• Uras26 infrared photometer for the measurement of infrared active gas components, e.g. CO, NO, SO2,
• Ultraviolet photometer Limas23 to measure NO, NO2 and SO2.
• Magnos206 oxygen analyzer for the measurement of
O2 in process gas or in N2,
• Magnos28 oxygen analyzer for the measurement of O2 in pro cess gas or in N2,
• Magnos27 oxygen analyzer for the measurement of O2 in flue
gas or in N2,
• The ZO23 trace oxygen analyzer is used for the measurement
of O2 in pure gases (N2, CO2, Ar).
• Caldos27 thermal conductivity analyzer for the measurement
of binary gas mixtures with different thermal conductivity, e.g.
Ar in O2, H2 in Ar, CH4 in N2
• Fidas24 flame-ionization detector for the measurement of hy drocarbons
• Electrochemical oxygen sensor for the measurement of O2
Magnos206 and Magnos28 can also be used in combination with
Uras26 or Limas23.
Magnos27 and Caldos27 can also be used in combination with
Uras26.
Magnos28 can also be used in combination with Magnos28.
Magnos28 can also be used in combination with Caldos27.
Caldos27 can also be used in combination with Caldos27.
Fidas24 and ZO23 cannot be used in combination with one of the
other analyzers.
The electrochemical oxygen sensor can only be used in combina tion with Uras26 or Limas23. Two electrochemical oxygen sen sors can be used in combination with Uras26 with separate gas
paths (only in model EL3020).
Each analyzer has one physical measurement range per sample
component. A section of the physical measurement range can be
mapped to the current output (analog output) by on-site config uration.
Calibration is always executed in the physical measurement
range. The permissible measurement range limits are given by
the specification of the smallest and largest measurement
ranges for the individual analyzers.
A total of up to five measurement components can be measured
with one gas analyzer.
Calibration
Calibration can be performed automatically or manually or exter nally controlled via the Modbus.
Automatic calibration – for all sample components together – is
normally started on a cyclically time-controlled basis; it can also
be started by an external control signal or via the Modbus as well
as manually on the display and operator control unit of the gas
analyzer.
Normally, simplified calibration methods with the built-in calibra tion cells or the so-called single-point calibration are used for au tomatic calibration. If calibration with test gases is required the
control of solenoid valves for switching on five test gases, zero
gas and sample gas via digital outputs can be configured.
Concept of operation
The functions required in normal operation are operated and con figured directly on the gas analyzer.
The device functions which are only seldom required, e.g. during
commissioning, are configured offline using the ECT configura tion program (‘EasyLine Configuration Tool’ on the enclosed DVD ROM) and then loaded into the gas analyzer.
QAL3 monitoring
The gas analyzer can optionally be equipped with QAL3 monitor ing, used to fulfill the requirements in accordance with EN 14181
for the storage and analysis of device adjustment data. The QAL3
monitoring option features the following functions:
• Automatic acquisition, verification and documentation of drift
and precision at zero and reference points
• Reporting via CUSUM and Shewhart control charts
• QAL3 data storage in the gas analyzer (maximum 1 year)
• QAL3 data display and read-out as well as parameter setting
via web browser
• Status messages on deviations beyond requirements
• Data export for further processing with spreadsheet programs
Electrical interfaces
The electrical interfaces for the output of measured values and
communication with external systems include
• The integrated Ethernet-10/100BASE-T interface for
– device configuration using the ECT configuration program
– QAL3 data transfer if the QAL3 monitoring option is integrated in the gas analyzer
– Data transmission using the Modbus TCP/IP protocol
(measured values, status signals, control signals)
as well as the integrated I/O modules depending on the functional range and order
• Profibus module with one RS485 and one MBP interface (also
in accordance with VDI 4201 Part 2),
• Modbus module with one RS232 and one RS485 interface (also
in accordance with VDI 4201 Part 3),
• Digital I/O module with four digital inputs and four digital outputs,
• 2-way analog output module with two analog outputs,
• 4-way analog output module with four analog outputs.
Integral gas feed
The integral gas feed (optional in model EL3020) is available in
two versions. It includes
• either the solenoid valve, pump, coarse filter, capillary tube
and flow sensor modules
• or the flow sensor module.
Housing design
The EL3020 gas analyzer model features a 19-inch housing with
3 height units (4 height units with Magnos27) and IP rating IP20
(IP40 in version for emissions monitoring).
The housing for the EL3040 gas analyzer model is designed as
wall-mount housing with degree of protection IP65.
Measurement principle
Non-dispersive infrared absorption
Photometer with 1 or 2 beam paths (gas paths) to measure up to
4 sample components
Sample components and measurement ranges
Sample components and smallest measurement ranges
sample component Smallest meas. range
CO 0…100 ppm
CO2 0…100 ppm
NO 0…150 ppm
SO2 0…100 ppm
N2O 0…100 ppm
CH4 0…100 ppm
Measurement range quantity
2 measurement ranges
Measurement range limits
Smallest meas. range Largest measurement range
0…100 ppm (NO: 0…150 ppm) 0…500 ppm (NO: 0…750 ppm)
0…200 ppm 0…1000 ppm
0…600 ppm 0…3000 ppm
0…2000 ppm 0…10000 ppm
0…0.6 vol.% 0…3 vol.%
0…2 vol.% 0…10 vol.%
0…6 vol.% 0…30 vol.%
0…20 vol.% 0…100 vol.%
An individual measurement range within the limits shown in the
table can be factory-set on special order.
Measurement ranges are freely adjustable within the limits shown
in the table.
Measurement ranges should not be set within ignition limits.
Version for use in air separation units
Only for binary gas mixtures consisting of the sample component
in Ar, N2 or O2
sample component Smallest/greatest measuring
range
CO 0…10 ppm / 0…50 ppm
CO2 0…5 ppm / 0…25 ppm
N2O 0…10 ppm / 0…50 ppm
CH4 0…20 ppm / 0…100 ppm
Other than the data valid for the standard version the following
data apply for this version (in % of the smallest measurement
range shown in the table):
Zero point drift: ≤ 1.5 % per day
Sensitivity drift: ≤ 1 % per week
Output signal fluctuation (2 σ): ≤ 0.5 % at T90 = 15 s
Temperature effect: ≤ 2 % per 10 °C
Stability
The following data only applies if all the influence variables (e.g.
flow, temperature and air pressure) are constant. They relate to
the smallest measurement range.
Linearity deviation
≤ 1 % of span
Repeatability
≤ 0.5 % of span
Zero point drift
≤ 1 % of span per week
Sensitivity drift
≤ 1 % of measured value per week
Output fluctuation (2 σ)
≤ 0.2 % of span at electronic T90 time (static/dynamic) = 5/0 sec
Detection limit (4 σ)
≤ 0.4 % of span at electronic T90 time (static/dynamic) = 5/0 sec
Influence effects
Flow effect
Flow rate in the 20…100 l/h range:
Associated gas effect/cross sensitivity
The knowledge of the sample gas composition is necessary for
the analyzer configuration. Selectivation measures to reduce the
associated gas effect (options): incorporation of interference fil ters or filter cells, internal electronic cross-sensitivity or carrier
gas correction for one sample component by other sample com ponents measured with the gas analyzer.
Temperature effect
Ambient temperature in the permissible range
– at zero point: ≤ 2 % of span per 10 °C
– on the sensitivity with thermostat effect:
≤ 3 % of the measured value per 10 °C
– on the sensitivity with thermostat effect (optional): ≤ 2 % of
the measured value per 10 °C
thermostat temperature = 55 °C
Air pressure effect
– at the zero point: no effect
– On sensitivity with pressure correction using an integrated
pressure sensor: ≤ 0.2 % of the measured value per 1 % of air
pressure change
The pressure sensor is located in the sample gas path if hoses are
used as the internal gas lines. If stainless-steel tubing is used for
internal gas lines the pressure sensor is routed to the outside via
a hose.
Power supply effect
Voltage and frequency in the permissible range; no effect
  • Siemens 6SL3244-0SA01-1AA0 - SINAMICS G120 Control Unit
  • DANFOSS 175Z2688 - COATEDE CONTROLUNIT VLT5000
  • SIEMENS 6FM1721-3AA20 - Positioning Module
  • REXORTH VTS0605 PVAR S21 - Drive Module
  • BECKHOFF 2915-0000 - Control Module
  • COOPER EATON CGLine 400 40071347901 - CEAG CG Controller
  • SIEMENS 3UF5031-3AN00-1 - SIMOCODE DP Basic Unit
  • SIGMATEK DNC305 05-011-305 - Drive Controller
  • Multivac MV1 10249768 - Control Module
  • SCHNEIDER ELECTRIC MES114 59646 & 59645 - Circuit Breaker Accessory
  • CAMILLE BAUER CAPAX 44-580-0012 - Transmitter
  • HENGSTLER VT360P LS1/TOK - Encoder
  • BURKERT 8792 - 24V DC IP65 / IP67 Positioner
  • SENSOPART V10-OB-A1-W6 - Vision Sensor
  • ALLEN-BRADLEY 1762-L40BXB SER.C REV.J - MicroLogix 1200 Controller
  • HITACHI CPU22-02HC 33025801-2 - CPU Module
  • HITACHI AGH-0 33034810-2 - Control Board
  • PHILIPS AIH110 VER 1.0 - Control Module
  • BAUMULLER DO8000 - Drive Controller
  • B&R PS477 3PS477.9 Rev.C0 - Power Supply
  • ABB ALFA LAVAL 200-CISB - Communication Interface 2 x SatBus
  • Moeller MI4-570-TA1 - HMI Operator Panel
  • ABB ACH550-01-06A9-4+B055 - Variable Frequency Drive
  • ABB TPU2 3HNE00313-1 REV 12 - Teach Pendant Unit
  • Schneider Electric BRS368H130ABA - Stepper Motor
  • Foxboro FCM100E P0972ZA - I/A Series Communication Module
  • Siemens 6ES7 450-1AP00-0AE0 6ES7450-1AP00-0AE0 - Simatic S7 Version:04 Counter Module
  • Schneider Electric ATV320U07N4W - Altivar Machine Drive
  • Priva TouchPoint Flush V06:02 5060002 - Control Panel
  • Lenze ESMD402L4TXA - 4kW SMD Inverter Drive
  • Lenze ESMD402L4TXA - 4kW SMD Inverter Drive
  • Schneider Electric PM210 PM210MG - Powerlogic Power Meter
  • ASCOM U982-DB/1C U982 - Power Supply / Communication Module
  • DYADIC SYSTEMS SCN5-010-050-S03-NA - Servo Cylinder
  • Reliance Electric GMI-S04 - AC/AC CONVERTER 380/400V 50/60Hz 3.9/5.2A
  • Pro-Face GLC150-BG41-XY32KF-24V 3080060 PFXGLC150BDBP - Touch Screen HMI
  • ROFIN RSL TERMINAL V2 0185.01/03 - TERMINAL
  • HONEYWELL R7241E1077 - Burner Control / Amplifier
  • SEW MM22C-503-00 8241201 - 2.2kW Movimot Drive
  • Brand Digital III 50mL - Burette
  • Danfoss 195N0039 VLT2811PS2B20STR1DBF00A00C0 - 2.4kVA VLT Drive
  • SONY LG10-2 EK1 - Digital Gauge Indicator
  • EMERSON SKD3400750 - 7.5kW AC Drive
  • SIEMENS 6AV6 542-0AG10-0AX0 - MULTIPANEL HMI
  • TELEMECANIQUE ATV21HU55N4 - ALTIVAR21 5.5KW Variable Speed Drive
  • MITSUBISHI A985GOT-TBA-EU - GOT900 Touch Screen HMI
  • SCHNEIDER LXM32AD30N4 - Lexium 32 Servo Drive
  • SICK PSR01-1501 M20Z-02550A122 - Safety Laser Scanner
  • GECMA CHALLENGER 15-2-FMO - LITE TOUCH Monitor
  • Uniop EK02 6ZA982 - HMI Operator Panel
  • TELEMECANIQUE ATV18U54M2 - SQUARE D ALTIVAR 18 3kW Drive
  • Schneider Electric ATV312HU75S6 - 7.5kW Altivar 312 Drive
  • Siemens 6GK7243-5DX30-0XE0 6GK7 243-5DX30-0XE0 - Communications Processor
  • Schneider Electric LV432455 VIGI630 - 3POLE Earth Leakage Module
  • Rexroth PSI 6100.750 L1 R911170694-107 - frequency inverter / inverter
  • SWEDISH MICROWAVE AB Ku-Band BDC 138010-45-D0 - Block Downconverter
  • METTLER TOLEDO IND429 IND429-BB30 - Weighing Terminal
  • Siemens 6SL3210-5HE10-4UF0 - Sinamics V90 Servo Drive
  • B&R X20CP0482 Rev.D0 - X20 CPU Module
  • Mitsubishi FR-E720S-110SC-EC FRE720S110SCEC - 31A~11A Drive With Filter
  • ABB ACH580-01-026A-4 - Variable Frequency Drive
  • Siemens 6SL3210-1KE13-2AP1 - SINAMIC G120CDP 1.1kw Drive
  • Schneider Electric TM250D 4P3D LV431440 - Compact NSX250 Circuit Breaker
  • RELIANCE ELECTRIC GD.722.81.00-A 802288-74C - MAXITRON Servo Control Card
  • Uniop EK02 6ZA982 - HMI Operator Panel
  • Siemens 6SE9113-7JA13 - MICRO MASTER Junior 1.5kW Inverter
  • Mitsubishi FR-E720S-110SC-EC FRE720S110SCEC - 31A~11A Drive with Filter
  • Johnson Controls FEC2621 MS-FEC2621-0 - Field Equipment Controller
  • BENDER IR475LYT-429 - A-ISOMETER Insulation Monitor
  • Berger lahr D550 RS15 22.550-00-30b - Stepper Drive
  • Rexroth PSI 6100.750 L1 R911170694-107 - Frequency Inverter / INVERTER
  • KOYO 205 D2-06B-1 D2-240 H2-ECOM D2-08ND3 F2-08TRS - DIRECT LOGIC PLC WITH MODULE
  • TELEMECANIQUE ATV18U54M2 ATV18U54M - SQUARE D ALTIVAR 18 3kW Drive
  • Lenze 471-E1.D - Board / Controller Speed
  • Mitsubishi FR-A740-00038-EC - Frequency Inverter
  • Johnson Controls IOM3723 MS-IOM3723-0 - Input/Output Module
  • CURTIS 1238-5602 - AC Motor Controller
  • FOXBORO P0912XX REV.A - 220VAC Power Supply
  • Siemens 6SE9113-7JA13 - MICRO MASTER Junior 1.5kW Inverter
  • Mitsubishi FR-A740-00038-EC - Frequency Inverter
  • KOYO 205 D2-06B-1 D2-240 H2-ECOM D2-08ND3 F2-08TRS - DIRECT LOGIC PLC WITH MODULE
  • AUTZ M406D-00101 - Servo Motor
  • Lauer PCS095 PG095.508.BB - Operator Panel
  • ABB SCOP45SB/DX232 - SattCon OP45 SB Operator Panel
  • SEW Eurodrive MCH42A0030-5A3-4-00 MDX60A0030-5A3-4-00 - 4.8kVA Movidrive Inverter
  • BENDER IR475LYT-429 - A-ISOMETER Insulation Monitor
  • Johnson Controls FEC2621 MS-FEC2621-0 - Field Equipment Controller
  • Johnson Controls IOM3723 MS-IOM3723-0 - Input/Output Module
  • Berger lahr D550 RS15 22550-00-30b - Stepper Drive
  • SIEMENS 6FX1120-4BD03 6FX11204BD03 5702049304.00 E-Stand: A - Sinumerik Module
  • Allen-Bradley 1771-NIV B - HIGH RESOLUTION ISOLATED ANALOG SERIES Module
  • HONEYWELL XFC2D06001 - Flow Computer / Controller
  • Contraves Varidyn Compact ADB 380.90M - DC Drive 380v - 400v 90A 50kVA
  • Red Lion Control GEM52000 - Control Module
  • Siemens 6ES5 955-3NC13 - modular power supply TYPE:DIN41752
  • Danfoss ICV50 G20Mn50T / 027H5200 - Valve zaw
  • Eberle PLS508 P-814 / 2X EA-88 / A-812 / MT-81 / S-11 - PLC with Modules
  • Siemens 6ES7 314-6CF01-0AB0 6ES7314-6CF01-0AB0 - SIMATIC CPU314C-2 DP
  • EBERLE EM-525-87 EM52487 - ICE DETECTOR BASE UNIT
  • Telemecanique / Schneider TSXRKZ02 - TSX Micro automation plus 7module
  • B&R 5DLSDL.1001-00 - Display Link Receiver
  • Siemens 6FX1120-4BD03 6FX11204BD03 5702049304.00 E-Stand: A - Sinumerik Module
  • ALLEN-BRADLEY 1771-NIV A - HIGH RESOLUTION ISOLATED ANALOG SERIES Module
  • ALLEN-BRADLEY 1771-NIV B - HIGH RESOLUTION ISOLATED ANALOG SERIES Module
  • Contraves Varidyn Compact ADB 380.90M - DC Drive 380V - 400V 90A 50kVA
  • Contraves Varidyn Compact ADB 380.90M - DC Drive 380V - 400V 90A 50kVA
  • Ropex RES-202 - Resistron Temperature Controller
  • HONEYWELL XFC2D06001 - Flow Computer / Controller
  • Telemechanics ATV452U40 - DIMMER ALTIVAR5 SERIES 452 4kW 5HP Frequency Inverter
  • VEGA VEGAPLUS61 PS61.XXAGPHAMAX - Radar Level Sensor
  • BRANSON ULTRASONIC TRANSDUCER - Ultrasonic Transducer
  • Danfoss ICV50 G20Mn50T / 027H5200 - Valve Valvola Zaw
  • Schneider Electric 2001549/1 GALAXY PW 5102851200 NT07 - panler card
  • REXROTH VT3006-36 A - Proportional Valve Amplifier
  • Allen-Bradley 1746-OBP16 SERIES:C - SLC 500 OUTPUT MODULE
  • SCHNEIDER LXM32MD12N4 - Lexium 32 Servo Drive
  • Schneider Electric ATV630U22N4 - 2.2KW Altivar Process Drive
  • Allen-Bradley 1746-OBP16 SERIES:C - SLC 500 OUTPUT MODULE
  • Vanderlande 0E2550-00002... - Bagtrax Integrated Power Module 400V 32A
  • B&R X20CP0410 Rev.D0 - X20 CPU Module
  • VANDERLANDE 0E2550-00002 02EDD2B0100 - BAGTRAX Integrated Power Module 400V 32A
  • Rexroth R061205010 - Linear Bushing / Bearing
  • INDRAMAT TVM1.2-50-220/300-W0-220/380 - Power Supply Module
  • Vanderlande 0E2550-00002... - Bagtrax Integrated Power Module 400V 32A
  • HOMAG KEB 07F5S1A-YA00 09E5T60-1001 - Combivert Inverter WITH KEYPAID AND FILTER
  • Siemens 3RW3047-1BB14 - Soft Starter
  • Sumitomo AF-500 AF502-A40 - 0.4kW Transistor Inverter
  • Sumitomo AF-500 AF502-A40 - 0.4kW Transistor Inverter