K-WANG



The Eaton XV-102-L series touch display screen is the official operation manual for April 2024, aimed at electrical engineers/installers, covering the entire process of equipment instructions, safety specifications, installation, debugging, wiring, faults, and maintenance. The equipment is a 3.5/5.7/7-inch resistive touch HMI, with optional integrated PLC, standard Ethernet+USB, optional RS-232/485/CAN interface, powered by 24VDC, certified by UL, CE, DNV-GL class, ATEX Zone 22, suitable for industrial automation equipment monitoring and control, and prohibited for safety related functions.
Basic Equipment Information
Applicable: XV-102-L-35/-57/-70 full series
Hardware Specifications
Project parameters
Screen 3.5 "QVGA, 5.7" VGA, 7.0 "WVGA
Touch 4-wire resistive type
Processor 32-bit RISC 800MHz
Memory DRAM 512MB, Flash 4GB
Clock battery lithium battery, with a power outage endurance of 10 years
Weight 3.5 ": 0.3kg; 5.7"/7 ": 0.6kg
Interface configuration (standard)
Ethernet: 10/100Mbps RJ45
USB Host:USB 2.0 500mA
SD card: Supports SD/SDHC
Interface configuration (optional)
RS-232(COM1)
RS-485(COM2)
CAN(CANopen / J1939)
Safety regulations
Personnel Requirements
Only certified electricians are allowed to install, wire, and maintain
Static electricity must be released before operation
Electrical safety
The power supply must be 24VDC SELV/PELV safe ultra-low voltage
Voltage range: 19.2~30.0VDC
Before wiring, it is necessary to cut off the power, hang the tag, check the power, and ground it
Usage taboos
Strictly prohibited for use in safety related functions (emergency stop, protection, etc.)
Only allowed for use in Zone 22 dust explosion-proof environment
Prohibited from use in flammable and explosive gas environments
Protection level
Front panel: IP65, NEMA 4X/12
Rear: IP20

Installation requirements
environmental conditions
Working temperature: 0~50 ℃
Storage/transportation: -20~60 ℃
Humidity: 10%~95% RH (no condensation)
Altitude: ≤ 2000m
Installation method
Front embedded installation, can be installed horizontally or vertically
Panel thickness: 2-5mm
Installation hole flatness: ≤ 0.5mm
Fixed bracket: 4 for 3.5 inches, 6 for 5.7 inches, and 8 for 7 inches
Heat dissipation requirements
Reserve ventilation space of * * ≥ 30mm * * around the equipment
Stay away from heat sources, with a distance of ≥ 15cm**
Electrical wiring
Power wiring
Terminal: MSTB 2.5/3-ST-5.08 3-core
Definition:+24V, 0V, Functional Ground (FE)
Wire diameter: 0.75~2.5mm ²
Torque: 0.6~0.8Nm
Key points of communication wiring
All use shielded cables
Single end reliable grounding of shielding layer
Separate laying of communication lines and power lines
Serial port parameters
Maximum length and highest baud rate of the interface
RS-232 30m 115200bps
RS-485 1200m 115200bps
CAN 5000m 10kbps~1Mbps
Debugging and Running
Power on for the first time
No power switch, turn on 24V to start
There is no pre installed engineering software at the factory, and it needs to be downloaded using CODESYS/GALILEO
Program can be updated through SD card/USB/Ethernet
Operating conditions
It is strictly prohibited to turn on the power during condensation
Lowering backlight brightness can extend lifespan
Fault handling
Methods for handling the causes of fault phenomena
Unable to power on, no 24V, polarity reversal check for power supply and wiring
Touch unresponsive, uncalibrated, function disabled, execute touch calibration
Communication abnormalities, wiring errors, and poor shielding. Check wiring and grounding
Crash, restart, voltage fluctuation, interference, installation of filtering, stable power supply
Maintenance and disposal
routine maintenance
Gently wipe the touch screen with a soft cloth and avoid using solvents or sharp objects
Touch offset execution recalibration
The equipment is maintenance free and cannot be disassembled by oneself
Storage and transportation
Original packaging transportation, anti vibration and shock
Moisture proof, UV resistant, and anti condensation
Disposal
Built in lithium battery professional recycling, no incineration allowed
Classify and recycle according to local regulations
Certification and Compliance
UL508, CE, DNV-GL class certification
ATEX Zone 22 Dust Explosion proof
Compliant with EN 61131-2 and EN 61000 industrial EMC standards
Key issue
Question 1: What are the power requirements and power parameters for the XV-102-L series? What are the consequences of connecting incorrectly?
answer:
24VDC SELV/PELV safety isolation power supply must be used, with a voltage range of 19.2~30.0VDC;
Power consumption: 3.5 "models * * ≤ 5W * *, 5.7"/7 "models * * ≤ 7W * *;
Connecting the wrong polarity, overvoltage, or non isolated power supply can directly damage the motherboard and is not covered by the warranty.
Question 2: What structural and heat dissipation conditions must be met when installing XV-102-L?
answer:
Panel thickness 2-5mm, installation opening flatness * * ≤ 0.5mm * *;
A ventilation gap of ≥ 30mm must be reserved around the perimeter for natural convection and heat dissipation;
Stay at least 15cm away from heating elements and avoid direct sunlight;
All fixed brackets must be installed to ensure IP65 protection.
Question 3: What are the limitations on the interface usage of this HMI? Why is the USB port only for maintenance use?
answer:
All communication interfaces are not electrically isolated, and excessive common mode voltage can damage the interfaces;
RS-232 has a maximum length of 30m, and RS-485 requires a 120 Ω terminal resistor to be connected at both ends;
USB is for maintenance use only, as ordinary USB devices have poor EMC performance and are prone to interference in industrial environments, leading to system crashes or communication failures.

KONG JIANG
Add: Jimei North Road, Jimei District, Xiamen, Fujian, China
Tell:+86-15305925923