SMC IRV10/20 series vacuum regulator



SMC IRV10/20 series vacuum regulator

Product Overview

Brand and positioning: The IRV10/20 series vacuum regulator launched by SMC is positioned as a precise pressure control equipment for industrial vacuum systems, with three major advantages of high flow rate, lightweight, and flexible installation. It is suitable for vacuum adsorption, leak testing, and other scenarios. It is an upgraded version of the previous generation IRV1000/2000 series, with a weight reduction of 20% and a flow rate increase of over 2 times.

Series division:

|Model category | Core identification | Maximum flow rate | Connection method | Suitable pipe diameter range|

|Basic | IRV10 | 140 L/min (ANR) | Standard Connection | Metric ø 6/8mm; Imperial ø 1/4 "/5/16"|

|Basic | IRV20 | 240 L/min (ANR) | Standard Connection | Metric ø 6/8/10mm; Imperial ø 1/4 "/5/16"/3/8 "|

|Unilateral Connection | IRV10A | 140 L/min (ANR) | Unilateral Connection | Same as IRV10|

|Unilateral Connection | IRV20A | 240 L/min (ANR) | Unilateral Connection | Same as IRV20|

Core technical parameters

Parameter category specific specifications

Suitable for fluid air

Set pressure range -100~-1.3kPa (affected by vacuum pump side pressure)

Pressure resistance level 100kPa (without pressure gauge); Prohibit positive pressure for models with pressure gauges

Atmospheric inhalation gas consumption ≤ 0.6 L/min (ANR)

Environment and fluid temperature 5~60 ℃

Knob resolution ≤ 0.13kPa

Weight (without accessories) IRV10-C08:135g; IRV10A-C08：125g； IRV20-C10：250g； IRV20A-C10：250g

Core configuration and expansion accessories

Connection and installation accessories

Quick change connector: Built in straight/curved quick change connector, IRV10 (A) compatible with VVQ1000 series, IRV20 (A) compatible with VVQ2000 series, supports switching between straight (Nil logo) and curved (L/L1 logo).

Installation bracket: Optional ordinary bracket (B label), bottom bracket (L label), IRV10 (A) bracket model P601010-17, IRV20 (A) bracket model P601020-17; The bottom bracket includes the bracket body, 4 square nuts, and 4 cross screws. The tightening torque of the screws is: IRV10 (A) (M3) 0.32 ± 0.03 N · m, IRV20 (A) (M4) 0.76 ± 0.05 N · m.

Sealing and connection accessories: plug nut assembly (P601010-11, sealing idle pressure gauge interface), pressure gauge nut assembly (P601010-18, connecting pressure gauge/pressure switch, Rc1/8 interface).

Pressure monitoring accessories

Pressure gauge:

|Model | Compatible host | Measurement range | Accuracy | Dial size|

|GZ33-K-01 | IRV10/10A | -100~0kPa | ± 3% full-scale | ø 30mm|

|GZ43-K-01 | IRV20/20A | -100~0kPa | ± 3% full-scale | ø 43mm|

Digital pressure switch (ZSE20 series):

|Identification | Output Specification | Supporting Model | Functional Features|

|ZN | NPN collector open circuit 1 output | ZSE20-N-M-01-L | Lead length 2m, with connector|

|ZP | PNP collector open circuit 1 output | ZSE20-P-M-01-L | Lead length 2m, with connector|

|ZA | NPN collector open circuit 2 output+replication function | ZSE20A-X-M-01-J | Lead length 2m, with connector|

|ZB | PNP collector open circuit 2 output+copy function | ZSE20A-Y-M-01-J | Lead length 2m, with connector|

Core parameters: applicable pressure range 0.0~-101.0kPa, minimum set increment 0.1kPa, power supply 12-24VDC, current consumption ≤ 35mA, maximum load current 80mA.

Working principle and structural design

Working Principle:

Pressure regulation: Rotate the knob clockwise, adjust the spring to push the diaphragm and valve, connect the VAC side (vacuum pump) and SET side (load), and increase the vacuum degree on the SET side; The pressure on the SET side is transmitted to the vacuum chamber through the airway and balanced with the spring force to achieve pressure stability.

Pressure compensation: When the vacuum degree on the SET side is higher than the set value, the diaphragm moves upward, the valve closes, and the atmospheric suction valve opens to supplement the atmosphere and reduce the vacuum degree; When the vacuum degree on the SET side is lower than the set value, the diaphragm moves down, the atmospheric suction valve closes, and the valve opens to increase the vacuum degree.

Structural design:

Core components: knob (with locking function, press the hidden orange ring to lock), regulating spring, atmospheric suction valve, vacuum chamber, diaphragm, valve stem, valve.

Fixed method: The pressure gauge/digital pressure switch is fixed with a clip buckle. When disassembling, the clip must be removed first, and pressure operation is prohibited; The quick change connector is designed in a cartridge style and secured with a clip. To replace it, a Phillips screwdriver is needed to remove the clip.

Protective design: Airway aperture ø 2.6mm to avoid blockage; The side air intake holes of the fuselage need to be kept unobstructed, otherwise the pressure cannot be adjusted normally.

Ordering rules and customization options

Standard ordering code structure:

Standard connector: IRV+body size (10/20)+connector type (Nil=straight, L=curved)+pipe diameter symbol (e.g. C08=ø 8mm)+accessory symbol (e.g. G=pressure gauge, ZN=digital pressure switch)+installation accessories (e.g. B=bracket)

Single side connection model: IRV+body size (10/20)+A (single side connection)+joint type+pipe diameter symbol+accessory symbol+installation accessories

Example: IRV20A-L-C08-ZB-B (IRV20 single-sided connection, curved joint, ø 8mm pipe diameter, PNP dual output digital pressure switch, with bracket)

Customization option: Panel installation integrated digital pressure switch (selection symbol X1), please contact SMC to confirm detailed dimensions, specifications, and delivery cycle. The maximum thickness of the compatible panel is 3mm for IRV10A and 4mm for IRV20A.

Installation and usage specifications

Installation points:

Pipeline connection: VAC port connected to vacuum pump, SET port connected to load, reverse connection is prohibited; Attention should be paid to the VAC/SET side direction for single-sided connection models, and the pressure gauge/pressure switch should be inserted in place (with the nut flush with the product surface).

Environmental requirements: Avoid corrosive gases, dust, vibration, direct sunlight, and heat source radiation; The dust environment requires the installation of a vacuum filter or drainage separator at the SET port.

Pressure limit: The model with a pressure gauge is prohibited from using positive pressure, otherwise it may damage the pressure gauge; The flow rate of the vacuum pump needs to be matched, and when the flow rate is insufficient, an air storage tank can be added on the VAC side.

Operation taboos:

When under pressure, it is forbidden to disassemble the screws, valve guides, or pressure gauges/switches of the machine body. The set pressure should be adjusted to 0 (atmospheric pressure) first and the vacuum pump should be turned off.

Do not block the side air inlet of the aircraft; When inserting the curved quick change connector into the pipeline, the connector should be held by hand to avoid leakage or damage caused by force.

Maintenance instructions:

Vulnerable parts: diaphragm components (IRV10: P6010-2; IRV20: P601020-2), valve components (IRV10: P6010-3; IRV20: P601020-3), all made of materials such as HNBR.

Cleaning requirements: Use only non corrosive cleaning agents for wiping, and do not use solvent based products.