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ABB PP836A 3BSE042237R2 HMITouch Screen

To read more about AC 800M's INFI 90 evolutionary library, please refer to the

INFI90 Function Code Library for AC 800M-Application Overview, 3BUS094839.

S800 I/O-Harmony Termination Unit(TU)prefabricated cables. To minimize

the risk and costs of re-terminating field wires, ABB has created a family of cables

that preserves the investments made in standard Harmony field wiring terminations.

These prefabricated cables allow for the I/O module upgrade to S800 I/O without

ever touching the field wires. The cables are used in place of the traditional NKTU

cables. They connect the existing TU to S800 I/O modules via standard cable plug-ins.

S800 I/O cables exist for 24 VDC Digital I/O, 4-20 mADC Analog I/O, TC, mV, RTD I/O

(ASM01, ASM02, and ASM03) termination units. Similar solutions exist for Harmony

Block bases (AIN, AOT, DIN, and DOT).

Whether replacing aging PLCs or incrementally upgrading older Network 90/INFI 90

based controllers, especially AMM, LMM, COM, and MFC modules, these control evolution

products allow for seamless evolution to AC800M-S800I/O without the costs and risks

associated with “rip-and-replace" controller upgrade methods (summarized in Table 5).

Traditional"Rip and Replace" Upgrades

ABB INFI90FCLib for AC 800M upgrades

Re-engineering or translation of control

Minimal to no engineering required

applications

New algorithms result in new process

Process control is same as before

control behaviors

Long commissioning and start-up periods

Minimal commissioning and start-up

(re-configuration and re-tuning of loops)

(no re-tuning of loops)

Create new documentation

Documentation converted and enhanced

Results in:

Greater loss of production

· Minimal loss of production

Increased risk

●Minimal risk

.Higher project costs

●Lower project costs

Table 5.By avoiding high project costs and production risks, ABB control evolution upgrades

cost 60-80% less than *rip-and-replace" altematives

System 800xA's Device Management features (Figure 23) lower lifecycle costs through

significant savings in the design, implementation, and operation of field equipment.

The harnessing of untapped potential from the substantial installed base of HART

devices conforms with the ARC Advisory Group analysis that: “Users can employ many

of their HART field devices with new generation automation architectures, making the

migration to a new process automation system more economical while increasing the

availability of intelligent data that has long been under utilized."

Digital information from HART devices is accessed by the System800xA Fieldbus

Management tools that physically connect to HART multiplexer units. These

multiplexers receive HART device data by cable connections from standard Harmony

Termination Units (Figure 24). ABB's HART solution supports device parameterization

and remote monitoring of signal status and process variables. It also supports

diagnostic information through use of device specific Device Type Managers (DTMs),

which are supplied by the respective device manufacturers. In addition, the tight

integration of HART devices within Harmony enables improved device maintainability

through asset monitoring and optimization.

HART muhiplexer

Harmony HART

Concentanor

-nason um

Existing leid wiring

VOMadule

Existing Harmony

Figure 24. Simple Cable Connections Provide Access to System's Smart Device's HART Data

FoUNDATION Fieldbus and Profibus interfaces are available through the System800xA AC

800M controller.

For more details, please refer to the System800xA Device Management Overview,

3BDD013081.

With access to installed HART field device information, Harmony system owners

can take full advantage of System 800xA's Asset Optimization features. The application

(Figure 25) exploits the wealth of field resident information accessible through

HART/ Fieldbus and higher-level systems to access and document equipment

conditions in real-time. In addition to field devices, System 800xA asset monitoring

features inspect the health and status of the operations network, including networking

equipment such as PCs, routers, printers, etc. These functions enable personnel to

implement proactive and predictive maintenance services. Additionally, the software

seam lessly integrates plant maintenance and calibration management systems to

greatly reduce the time to repair through streamlined work processes.

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