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ABB PP846 3BSE042238R1 Human-machine interface

System 800xA Asset Optimization highlights include:

■Complete Assct Optimization:Provides a higher return on all plant assets

through optimized remediation work processes and early detection of failure via its

single environment for engineering, operations, and notification.

■Automatic Monitoring of Maintenance Conditions and Automatic Alarms:

Real-time monitoring of asset Key Performance Indicators (KPI's) facilitates fast,

reliable implementation of corrective actions.

■ Plant-Wide Adoption of Predictive and Proactive Maintenance Strategies:

Collects, aggregates, and analyzes real-time plant asset information to provide

advanced warning of degrading performance and impending failure.

■Consistent Reporting of Plant Asset Health Status: Reporting features provide

visualization of current health conditions. Analysis features provide the ability to drill

down to root cause of failure.

■ Reduced Time to Repair through Optimized Work Processes: Integration of

disparate Computerized Maintenance Management System (CMMS) data,calibration

system data, condition monitoring system data, and control system asset data

provides users a single application view, leading to quick and efficient assessment of

maintenance needs and status.

Figure 25.Asset Optimization

Additionally, 800xA Asset Optimization reviews the health and condition of the

Harmony control network. It provides detailed information on Harmony Process

Control units, controllers, bridges, all modules in the system, module/loop faults and

overall performance(Figure 26).

800xA Asset Monitoring leverages the diagnostic information resident in the system's

traditional diagnostic views for Harmony Control Network and individual system

nodes (PCU). These displays provide information about current Harmony equipment

sub-conditions, severity, asset monitor status, fault report availability, and work order

availability when integrated with the plant'sCMMS system.

800xA Production Management provides batch production management solutions,

delivering unsurpassed batch-to-batch consistency, quality, and productivity.These

measurable results are achieved through an unmatched level and scope of batch

control integrated with scheduling, electronic batch records, inventory management,

quality control, HSI, history, and controllers.Whether a process is manual, automated

or both,800xA Production Management offers solutions for stand-alone environments

or for integrated operation with ERP,MES, etc.

The Batch Management component of 800xA Production Management is a powerful

application software package for configuring, scheduling, and managing batch

operations. As such, 800xA Batch Management provides:

Real-time resource management

Flexible on/off-line recipe management

Batch data collection and history integrated with 800xA Information Management

The 800xA Batch Management server supervises execution of control recipe

procedures. The server sends formulation data and issues commands to equipment

phase logic via the PHASEX function block running in Harmony controllers. The

PHASEX block executes the equipment phase logic and communicates status

information to the batch server.

For more details, please refer to the 800xA System Batch Management Overview,

3BUS092077.

Batch Data Manager Tools (from Composer for Phase Logic).Batch data

manager (BDM) is the family of engineering tools for creating, editing, managing,

downloading, and debugging batch equipment phase logic for Harmony systems. At the

heart of BDM is the Batch 90""programming language which enables the engineer to

create equipment phase logic using clear, concise, natural syntax control statements.

Batch 90 layers on top of the regulatory and discrete device control function code

logic of Harmony. Equipment phase logic to change controller set points, turn discrete

devices on and off, change modes, and other equipment supervisory operations is

written in Batch 90. The PHASEX function code provides the programmatic interface

between Batch 90 and regulatory and discrete control configured using INFI 90

function blocks.

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