ABB Panel 800 - PP836 Hardware and Installation

ABB Panel 800 - PP836 Hardware and Installation

General

The Panel 800 operator pane lis developed to satisfy the demands of humanmachine communication. 

Built-in functions such as displaying and controlling text,dynamic indication, time channels, alarm and recipe handling are included.

The operator panel work, for the most part, in an object-oriented way, making it easy to understand and use. 

The configuration operation of the panel is made in a personal computer, using the configuration tool Panel Builder 800. 

The project is then transferred and stored in the operator panel.

The operator panel can be connected to many types of automation equipment, such as PLCs, servos or drives. 

Safety Precautions

Operating environment: Suitable for Class I, Division 2, Groups A, B, C, D or non-hazardous locations, with an upper ambient temperature limit of 40°C 

when installed horizontally and 50°C when installed vertically.

Operation: There are safety requirements for installation, use, maintenance and dismantling processes, such as prohibiting operation in hazardous environments, allowing only qualified personnel to operate, and replacing batteries in non-hazardous areas.

Installation Guide

Preparation for installation: 

The thickness of the mounting plate is required to be 1.5 - 9.0mm, and a certain amount of space needs to be reserved around the panel during installation. 

The installation process involves checking the unit, cutting the opening, fixing the panel and connecting the cables, paying attention to electrical earthing, cable type and voltage polarity when making connections.

Mode switches: 

There are four mode switches on the back of the panel, which should normally be in the OFF position and only be operated by qualified personnel. 

Different combinations of switches correspond to different functions, such as operating mode, system recovery, image loading, service menu and self-test.

Module Installation: 

Internal Compact Flash memory card can be installed to expand project memory, power failure is required for installation; 

Profibus DP expansion module can also be installed, check the device and pay attention to static protection before installation.

CB810 - USB to Ethernet Adapter for project-specific transmissions, connectivity and usage restrictions apply.

Technical Data

1. Dimensions and weight

Panel size: The front panel measures 285 x 177 x 6mm. 

This compact design allows it to fit into a wide range of spaces when installed, and for industrial control cabinets or operator consoles where space is limited, 

the PP836's dimensions do not take up too much space, making it easy to integrate with other equipment.

Installation depth: 56mm, or 156mm if clearance is included. In the actual installation process, this figure determines the depth of the device 

in the installation space, users need to ensure that there is enough depth to accommodate 

the PP836 according to the specific dimensions of the installation location to ensure the stability and safety of the device installation.

Weight: 

The weight of the device is 1.4kg, which makes the device more convenient to carry and install, reduces the labour intensity of the installer, and also facilitates the use of the device in some occasions with strict requirements on the weight of the device.

2.Protection level

Front Panel Protection Rating: 

The front panel has a protection rating of IP66, which means it has excellent dustproof and waterproof capabilities.

In dusty industrial environments, such as mines and cement factories, it can effectively prevent dust from entering 

the equipment and avoid circuit failures due to dust accumulation; in environments that may come into contact with water, 

such as food processing workshops and outdoor equipment control scenarios, 

it can prevent water intrusion and ensure the stable operation of the equipment.

Rear panel protection level: 

The rear panel protection level is IP20, which is mainly used to prevent larger objects from entering the device, 

and provide basic protection for the circuit and components inside the device.

3. Interface types and parameters

Serial Interface: 

The RS422/RS485 serial interface is a 25 - pin D - sub contact, chassis - mounted female interface with standard locking screws 4 - 40 UNC. 

This interface is suitable for industrial field serial communication, can be connected to a variety of devices that support RS422/RS485 protocol,

 such as sensors, actuators, etc., to achieve reliable data transmission.RS232C serial port is a 9 - pin D - sub contact, 

male interface, also equipped with a standard locking screw 4 - 40 UNC, commonly used to connect computers, debugging equipment, etc., for close range low-speed data transmission. The RS232C serial port is a 9-pin D-sub contact male interface, also with a standard locking screw 4 - 40 UNC.

Ethernet port: 

The Ethernet interface is Shielded RJ 45, which supports high-speed network communication and can meet the demand for large data 

transmission between the device and other network devices, such as data interaction with servers and other controllers in 

the factory automation system to achieve remote monitoring, data sharing and other functions.

USB port: 

Host type A (USB 1.1) and Device type B (USB 1.1) interfaces are available, of which the maximum output current of Host type A interface is 500mA. 

Users can connect external storage devices, such as USB flash drives, through the USB interface to facilitate data backup and transfer, 

and can also connect USB keyboards, mice and other devices to enhance the ease of operation of the device.

CF card slot: supports Compact flash type I and II memory cards, which can be used to expand the storage capacity 

of the device to meet the user's needs for project memory expansion, such as storing a large amount of historical data, configuration files and so on.

4. Storage and Clock

Application Flash: 

The device has 12MB of application flash memory (incl. fonts), which is used to store application programs and related data to provide 

the necessary software support for the normal operation of the device. 

In practical applications, this storage space can be used to store the device's control programme, interface display data, etc..

Real-time clock: 

The real-time clock has an accuracy of ±20 PPM and is subject to errors due to ambient temperature and supply voltage,

with a total maximum error of 1 min/month at 25°C and a temperature coefficient of -0.034±0.006 ppm/°C². 

Real-time clocks are essential for recording information such as the time of operation of equipment, the time of events, etc. 

In industrial production processes, accurate time recording helps to monitor and analyse the production process and trace the root cause of problems.

5. Power supply related parameters

Power supply voltage: the power supply is + 24V DC, the operating voltage range is 20 - 30V DC, 

this wider voltage range makes the device can adapt to different power supply environment, improve the applicability of the device. 

In some industrial sites, the power supply voltage may have certain fluctuations, 

PP836 can work stably in this voltage range to ensure the normal operation of the equipment.