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ABB Remote Terminal Unit RTU560

Transmission and distribution networks are frequently being expanded and reinforced,often resulting in more complex networks.This is valid for

electrical transmission and distribution networks,

as well as for gas,oil,water,wastewater and district

heating grids.

The task of monitoring and controlling the energy

transportation in order to achieve an economical

operation control requires an ongoing penetration

of the grid down to the lowest levels.

The increasing availability requirements of energy

and its distribution and transportation also increases the demand of control systems.New and

improved communication possibilities with higher

transmission bandwidths and new transmission

media allow telecontrol technology to mange this.

Continually increasing capabilities of decentralized

control and closed-loop control solutions,based

on higher performance microcontroller technology,also allows more functions to run directly in the

station.This is valid not only for new remote stations,but also in stations which have to be upgraded due to a higher demand for information or

station that need to be modernized due to age

(retrofit).

In all cases,the telecontrol interface is the basic

functional package.

The adaptation of new Intelligent Electronic Devices (IED) and expansion with application functions based on Programmable Logic Controller

(PLC) solutions must also be possible.It is the task

of modern RTU's to provide the right solution to

these requirements.

The deregulation activities in the energy market,

especially the metering tasks,requires more online

information in order to control the energy flow

and energy consumption.Municipal utility companies,responsible for the electrical,gas,water and

wastewater grids,are moving towards controlling

these networks in a more centralized fashion,i.e.in

one central control center utilizing only one control system.This requires the different telecontrol

communication links to be harmonized.

The process data object model has to be coordinated between the different grid types.

The standardization of telecontrol protocols and

the increasing capabilities of communication networks makes this possible.

A new RTU must be able to support demands of

higher flexibility by adapting ANSI and IEC telecontrol protocol standards.The new RTU shall

have the capacity to be connected to new communication media and digital communication networks.

Our strengths

• Usable for different applications

• Remote Control

• Station Automation

• Communication Gateway

• Process-oriented configuration with open data

exchange concept and MS-ExcelTM-Integration

• Integrated Human Machine Interface

with basic monitoring and control functions

• No special tool for diagnoses required

due to utilisation of web server technologies

• Programmable PLC functions

• Support of standard transmission/communication protocols

• Events detection with a time resolution

of 1 ms

• Real-time acquisition with DCF77,GPS,SNTP

or IRIG-B

• Flexible system concept

- scalable redundancy

- scalable I/O

- scalable communication

• High performance central processing units

with 32-bit processor and multiple interfaces

• Distributed input/output units with high

degree pre-processing functions

• Only a few types of different I/O modules

• Same I/O modules used in RTU200 and RTU232

• Applicable from medium voltage to highest

voltage level

• Local presence of ABB in more than 50 countries

• 2'000 worldwide RTU560 installations per year,

more than 10'000 RTU560 installations in total

Your benefits

• Security of investment

• Step by step investment possible

• Easy functional extension

• Reduced engineering costs

• Reduced engineering costs and no need of

an additional monitoring and control system

• Reduced maintenance costs

• No need of an additional PLC system

• Communication with existing control systems

and subordinated IEDs

• Precise analysis of disturbances

• Precise system wide analysis of network

incidents

• Reduced investment costs

• High processing capacity and flexibility

• Reduced system costs

• Reduced maintenance and spare part costs

• Cost efficient migration to RTU560

• Reduced maintenance and spare part costs

due to same hardware components

• Close to our customers all over the world

• Security of investment

The engineering work is an important cost factor

that can be reduced by standardizing the process

object model and ensuring that it supports stateof-the-art engineering tools.The engineering tool

of the RTU must be able to perform the task of a

single,stand-alone RTU,as well as be able to be

integrated into an overall data engineering concept for a network control system.

In addition to the basic functions,(i.e.data acquisition and control) modern telecontrol systems are

required to provide a higher degree of functionality within the stations e.g.:

• High functional scope for telecontrol application

functions

• Execute control and closed-loop applications

using PLC capabilities

• Archive features to provide process data availability over longer periods for recovering or decoupling,e.g.
the storing of disturbance files recorded by protection relays in an archive and

analyzing them later,after transferring them to

an Office PC

• Communication with

multiple Network

Control Centers

(NCC).of process data

filtering according to

the demands of the

NCC.Possible with different telecontrol protocols for each NCC

• Extended diagnosis

functionality of the

RTU equipment to

reduce the costs for

problem analysis and maintenance by accessing

the information via Internet or Intranet options.

This should be possible independent of the directly connected telecontrol links

• Interfacing various types of IEDs,such as digital

protection relays or new transducers via fieldbus interfaces,etc

• Flexibility and space for future demands to extend the RTU for additional installed primary

process units and/or higher demands in terms of

control

The architecture of a telecontrol system must be

designed in such a way that it,thanks to its modularity and flexibility,can be adapted to the conditions and sizes of the different stations.It should

also be open for later extensions of any type.

ABB´s solution to different application requirements is the Remote Terminal Unit system RTU560.

A key feature of the RTU560 concept is the extended possibility to integrate the various communication demands in a highly flexible and cost-optimized way.The capability of RTUs has increased

significantly over the last few years.This has provided the opportunity to use remote terminal units

for different applications.The RTU560 uses the

same components to provide specific functions for

the different applications.Since all applications are

served out of the same product family a future upgrade to a different application is always possible.

This goes in line with the ABB strategy to reuse

I/O modules of ABB RTUs 200/232 for upgrading

to RTU560.

The various functional requirements can be

grouped to the following three applications:

• Remote Control

• Communication Gateway

• Station Automation

Remote Control

One of the main tasks of the remote control application is the data collection of hard wired information and provision of those to a higher level

Control System.

The RTU560 uses multi processor architecture to

achieve high performance data processing.

The scalable platform,together with the modular

IO-components guarantee the highest flexibility

for different signal appearance.The direct binary

IO-interface for up to 110-220 V DC requires no

additional interposing relays.

The demand to communicate to various sub RTUs,

IEDs and control centers is covered by the highly

advanced communication capabilities.PLC-Functions according to IEC 61131-3 enable the user to

get automation functionality without using an additional product.

Communication Gateway

The RTU560 with its highly sophisticated commu nication capabilities can also be used as a commu nication gateway.

By using TCP/IP networks and decentralized sta tion communication gateways,the complex front end structures can be simplified.

Shifting of centralized communication functions

to station level utilizes the available bandwidth

more efficiently and reduces the required commu nication lines at the same time.

High availability is a common requirement today.

The RTU560 accommodates this with its decen tralized structure compared to PCs or worksta tions.

The flexible redundancy concepts support diffe rent levels.The system approach of the RTU560

allows having redundant power supplies,redun dant communication lines and redundant commu nication modules according to the customer

specific demand.A combination of the various

redundancies is also possible.

For communication gateways,minimal engineering

and implementation of standard and non standard

protocols is crucial. The RTU560 with its open

architecture and user friendly tools satisfies these

requirements.

Application Station Automation

Benefits:

• Cost optimized station automation with

IEC 60870-5-103

• Data engineering for RTU and HMI

in one step

• Use of the RTU560 communication network

for disturbance data and load profiles

• Retrofit with digital bay controllers possible

step by step

Benefits:

• Reduction of complex front-end systems

• Higher availability of WAN networks

• Reduced costs for data engineering

• Redundancy concept adaptable to

availability requirements

Station Automation

The station automation application consists of

interfaces to a mixture of protection and control

equipment as well as metering devices and other

automation products.The Human Machine Interfa ce integrated into the RTU560 allows a basic local

control and monitoring.

Transmission of disturbance records and load profi les by using the communication network of the

RTU560 are also available functions

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