SCHNEIDER Magelis XBT GT/GK/GH Series Human Machine Interface (HMI) Hardware Guide

SCHNEIDER Magelis XBT GT/GK/GH Series Human Machine Interface (HMI) Hardware Guide

The hardware guide for Schneider Magelis XBT GT/GK/GH series human-machine interface (HMI) covers five core modules: product model specifications, device connections, installation and wiring, settings, debugging, and maintenance. It supports 24Vdc power supply and has a protection level of IP65. It is compatible with Vijeo Designer V6.2 software and provides multiple screen sizes ranging from 3.8 inches to 15 inches (resolution 320x240~1024x768 pixels). It has serial/Ethernet/USB multi interface communication capabilities and supports CF card data storage and external device expansion. It also includes detailed installation steps, troubleshooting plans, and regular maintenance requirements, making it suitable for industrial automation control scenarios.

Document Overview

(1) Core positioning and scope of application

Category key information

Document purpose: Hardware installation, connection configuration, setting and debugging, maintenance and upkeep of XBT GT/GK/GH series HMI

Applicable software Vijeo Designer V6.2 (development software)

Target users: Industrial automation engineers and equipment maintenance personnel

Compliance standards UL 508, CSA C22.2, IEC 60529 (IP65), CE certification

Environmental compliance complies with RoHS and WEEE directives

(2) Product series classification

Series Core Features Screen Size Range Typical Models

XBT GT touch screen as the main feature, supporting Ethernet/USB expansion of 3.8 "~15" GT1135 (3.8 "color), GT5330 (10.4" color), GT7340 (15 "color)

XBT GK with industrial pointer+keyboard, supports multi key operation 5.7 "~10.4" GK2330 (5.7 "color), GK5330 (10.4" color)

XBT GH handheld model with emergency switch/enable switch 5.7 "GH2460 (5.7" color touch screen)

Core specifications of the product

(1) Electrical and Environmental Specifications

Specification item values

Rated power supply 24Vdc (voltage range 19.2~28.8Vdc)

Maximum power consumption of 50W (GT7000 series)

Working temperature: 0~50 ℃ (GT series), 0~40 ℃ (GK/GH series)

Storage temperature -20~60 ℃

Protection level: front panel IP65, rear panel IP20 (GT/GK); Full machine IP65 (GH)

Grounding requirements: Grounding resistance ≤ 100 Ω, grounding wire cross-section ≥ 2mm ²

(2) Display and hardware configuration

Key parameters of configuration items

Display technology STN (monochrome/4096 colors), TFT (256 colors~65536 colors)

Resolution 320x240 (QVGA)~1024x768 (XGA)

Backlight lifespan: CFL backlight 50000-75000 hours, LED backlight over 50000 hours

Touch screen analog 1024x1024 resolution, with a press life of over 1 million times

Memory configuration: Flash EPROM 16~32MB, DRAM 16~64MB, backup SRAM 128~512KB (powered by lithium battery)

Extended storage CF card (128MB~1GB), supporting recipe/historical data/alarm data storage

(3) Interface specifications

Interface type configuration details

Serial ports COM1 (RS-232C/RS-422/RS-485), COM2 (RS-485), baud rate 2400~115200 bps

Ethernet RJ45 interface, 10/100Base TX (not available on some models)

USB interface USB 1.1 host interface (TYPE-A), supports data transfer and peripheral connection

Expansion interface AUX interface (external reset/alarm output/audio output), video input (only GTxx40 model)

Equipment connection and accessories

(1) Core accessory list

Accessory type, model, example usage

Communication cable XBT Z915 COM port connected to printer

XBT Z9780 connected to Premium/Micro/Twido PLC

XBT ZG935 USB data transmission cable (connected to PC and HMI)

Storage accessories XBT ZGM128/XBT ZGM256 128MB/256MB CF card

Installation accessory XBT Z3002 spring clamping fastener (IP65 protection)

XBT ZG52/XBT ZG55 installation gasket (annual replacement)

Protective accessories XBT ZGEGD XBT GH emergency switch cover

XBT ZG60~XBT ZG69 screen protector

(2) Extended device support

Industrial control equipment: PLC from brands such as Modicon, Siemens, Omron, etc

Input/output devices: serial/parallel port printer, barcode reader (Datalogic Gryphon series)

Multimedia devices: Camera (NTSC/PAL standard, only supported by GT4340/5340/6340/7340), microphone/speaker

Storage devices: USB flash drive, CF card reader

Installation and wiring

(1) Installation process

Panel opening: Install holes according to device size (e.g. GT1005 series opening 118.5x92.5mm)

Equipment fixation: Choose spring clips (panel thickness 1.5~6mm) or screws (panel thickness 1.6~10mm) for fixation, with a torque of ≤ 0.5Nm

Gasket inspection: Confirm that the installed gasket is intact, protruding about 2mm from the groove, and avoiding corners at the joint

Distance requirement: The distance between the equipment and surrounding objects should be ≥ 100mm to avoid direct heat dissipation from high-temperature equipment

(2) Wiring specifications

Key requirements for wiring types

The cross-sectional area of the power wiring wire is 0.2~2.5mm ², with the positive and negative poles connected correctly, and the cross-sectional area of the grounding wire is ≥ 2mm ²

Communication wiring: Serial port cables should avoid high-voltage lines, and Ethernet cables should use RJ45 connectors to avoid mixing serial/network ports

Grounding specification: Independent grounding (resistance ≤ 100 Ω) to avoid electromagnetic interference caused by common grounding with other equipment

Wiring requirements: Input/output signal lines should be arranged separately from power lines, and shielded cables should be used for long distances

(3) Special installation requirements

XBT GH Handheld Type: Install emergency switch cover (torque 0.5Nm), equipped with hand strap to prevent falling

Tilt installation: Panel tilt angle ≤ 30 °, if exceeded, ambient temperature ≤ 40 ℃

Wet environment: Regularly check the sealing of the gasket and replace it once a year

Setting and Debugging

(1) Basic Settings

Set key parameters for type operation path

Network Settings Offline Settings → Network IP Address, Subnet Mask, Gateway (only supports Ethernet models)

System Settings ->Date/Time Date Format (DD/MM/YYYY, etc.), Time Synchronization

Display Settings System Settings → Brightness/Contrast 8-16 Level Adjustment, Reduce Brightness and Extend Backlight Life

Buzzer Settings Offline Settings → Buzzer Mode: Turn Off/Sound When Touched

(2) Troubleshooting

Troubleshooting steps and solutions

Display blank 1. Check the power supply voltage; 2. Confirm whether the backlight is burned out; 3. Verify if the application is downloaded. 1. Repair the power connection; 2. Replace the backlight; 3. Download the application again

Communication failure 1. Check cable connection; 2. Verify the driver configuration; 3. Test whether the interface is normal. 1. Reconnect the wiring; 2. Match device drivers in Vijeo Designer; 3. Run self-test test

Touch unresponsive 1. Calibrate the touch screen; 2. Check if there are any foreign objects obstructing; 3. Test touch panel 1. System settings → Calibration; 2. Clean the screen; 3. Offline settings → Self testing → Touch panel testing

Date cannot be saved. 1. Check the backup battery; 2. Confirm that the device is continuously powered on. 1. Contact the service provider to replace the battery; 2. Ensure continuous power supply and 24-hour charging of the equipment

(3) Self testing function

Support test items: character display, screen pattern, touch panel, serial port (COM1/COM2), video memory

Test path: Offline settings → Self testing, normal display shows "OK", abnormal display shows "NG"

Maintenance and upkeep

(1) Regular maintenance

Maintenance project cycle operation requirements

Screen cleaning should be done with neutral detergent and a soft cloth to avoid organic solvents

Replace aging/damaged gaskets once a year to ensure IP65 protection

Environmental inspection once a quarter to confirm that the working temperature/humidity is within the specified range and there are no corrosive gases

Cable inspection is conducted every six months to ensure that the cable connections are securely fastened and free from damage or aging

(2) Component replacement

Backlight replacement: Support models (GT5000 series, GT6330 RL08 and below), cool down for 10 minutes before replacement, wear gloves

Battery replacement: The backup battery has a lifespan of 10 years (≤ 25 ℃) and cannot be replaced by oneself. Please contact an authorized service provider

CF card maintenance: Regularly backup data, write frequency ≤ 100000 times, avoid frequent overwriting

(3) Lifespan and Protection

Key component lifespan: backlight 50000-75000 hours, touch screen pressing>1 million times, CF card writing 100000 times

Protective precautions: Avoid screen impact and liquid splashing, and avoid dropping handheld models (passing the 1-meter drop test)