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ABB TP858 3BSE018198R1 Module base

And in the textiles industries, machinery

applications include nonwovens production

as well as finishing operations like bleaching,

desizing, dyeing, and printing.

In all web processing areas, PRT load cells are

used on the full range of winding machinery,

from unwinders to slitter-rewinders.

The Pressductor difference

Like ABB’s other load cells based on Pressductor

Technology, PRT load cells rely on electromagnetic

changes in the transducer, not on physical

movement, to sense fluctuations in web tension.

The Pressductor Technology operating principle

provides exceptional improvements in load cell

performance characteristics, including reliability

(notably absence of drift), durability, repeatability,

and wider measurement range.

Machined from a solid block of steel, the load cells

are rugged and stiff, affording high overload

protection as well as an extended measurement

range above the nominal load. And they do not

contribute to machine vibration, even at high

speeds.

Since the transducer action – the magnetic flux

– takes place inside a steel core, environmental

factors like dirt or fluids can’t degrade

performance and reliability. These stainless

steel load cells don’t require any physical seals.

Furthermore, low transducer impedance

– less than a couple of ohms – helps eliminate

susceptibility to radio-frequency and

electromagnetic interference.

Selecting and sizing load cells

Calculating the forces exerted on load cells in

a specific application allows you to determine the

ideal load cell size specification. Force calculations

and load cell sizing are typically conducted

in collaboration with ABB; this page provides an

overview of the considerations that play a role

in this stage of the specification process.

The orientation of PRT load cells on the end of

the roll shaft can be adjusted to perform measurements in the most advantageous direction for each

application.

In sizing PRT load cells, both the web tension and

the weight of the roll and bearings (tare weight)

should be considered. If the load cell is oriented

vertically or diagonally with respect to the force

of gravity, the tare force will contribute to the total

force level sensed by the PRT load cell system.

If the load cell is oriented horizontally, the tare

force will be perpendicular to the measurement

axis, and so will not be sensed.

Calculating the forces

The PRT load cell measures bi-directionally

along its measurement axis (see illustration).

Once the load cell is oriented and the measurement

axis determined, the force components exerted

on the load cells of a roll are easily calculated as

functions of the web tension, tare force, and

deflection angles. Since most systems involve

two load cells, the calculated forces are divided

by 2 to obtain the forces exerted on each individual

load cell. The illustrations on this spread show

three scenarios, involving horizontal, vertical

and diagonal measurement axes.

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