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ABB TP867 Control I/O Unit Base

When horizontal, the measurement force (FRtot)

is a function of just the tension in the web (T) and

the deflection angles (α and β). Since the weight of

the roll and bearings (Tare) is not sensed, the load

cells can be sized to measure low tension levels

even on a comparatively heavy roll. However, the

perpendicular force (FVtot) – which does include

Tare – should not exceed the overload rating.

When the measurement force (FRtot) is vertical,

it includes the weight of the roll and bearings (Tare),

and the load cell must be sized accordingly. In effect,

the weight of the roll and bearings are using up

some of the measurement range of the load cell.

A diagonal load force orientation requires a more

complex calculation. Here, the forces sensed in both

the measurement direction and the perpendicular

direction include a portion of the tare as well as

the web tension, and the angle formed by the

measurement axis and the horizontal axis (γ)

enters into the calculation.

Application hint

Two 10 % application guidelines are useful

in selecting load cell sizes:

1. The proportion of web tension that is actually

sensed by the load cell should be at least 10 %

of total web tension. For operational conditions

producing values below 10 %, consult ABB.

2. During normal operation, the sensed force

should not be less than 10 % of the load cell’s

capacity.

Four standard sizes measure web tension from

0.1 to 100 kN. With its extended-capacity feature,

the PRT load cell is capable of measuring tension

reliably over a 30:1 range. Superior overload

characteristics in all force directions (up to 500 %)

eliminate overload failures for all practical

purposes.

Exceptionally high spring constant virtually

eliminates load cell contributions to machine

vibration, even at very high machinery speeds.

The performance of the load cells is unaffected

by environmental factors like dust, corrosion

and radio or electromagnetic interference.

Extended-Range Operation Beyond their nominal capacity,

PRT load cells have an extended range of measurement

– so they can be sized for normal, as opposed to maximum,

tension levels. As a result, they can process a wider variety

of materials.

1 Values indicate the total capacity of the load cells when

taking into account their permissible extended capacity.

In the extended range, above the nominal load, some small

decline in measurement accuracy may be experienced.

2 Maximum permitted loads without affecting load cell calibration.

3 At nominal load.

4 Accuracy class is defined as the maximum deviation, and is

expressed as a percentage of the sensitivity at nominal load.

This includes linearity deviation, hysteresis and repeatability error.

5 Corrosion resistance properties similar to AISI 304.

6 Applies for 20 to 80 °C (68 to 176 °F).

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