+086-15305925923

K-WANG

Service expert in industrial control field!
NameDescriptionContent
Adequate Inventory, Timely Service
pursuit of excellence 
Ship control system
Equipment control system
Power monitoring system
Current position:
新闻动态
newS
   
Brand

ABB CS31 ICSF08D1 FPR3323101R1012 Intelligent Distributed Automation System

From: | Author:Wang | Time :2025-05-16 | 45 visit: | Share:

ABB CS31 ICSF08D1 FPR3323101R1012 Intelligent Distributed Automation System

The technical document of ABB Procontic CS31 intelligent distributed automation system introduces the hardware composition of the system (such as central processing unit 07 KR/KT series, input/output module, high-speed counter module, etc.), communication characteristics (RS485 bus, MODBUS protocol, etc.), module functions (analog input/output, digital input/output, high-speed counting, etc.) and technical parameters (working temperature, power supply voltage, resolution, etc.), as well as system installation, programming, diagnosis and application scenarios, demonstrating the modularity, high compatibility and reliability of the system in industrial automation.


Core architecture and hardware composition of the system

Central Processing Unit (CPU)

07 KR/KT series: Supports different program storage capacities (such as 07 KR 31 with 2K word EEPROM, 07 KT 92/93 with 14K FLASH EPROM), integrated high-speed counter (10-50kHz), real-time clock, and multiple communication interfaces (RS232/RS485).

UCZA/UCZB/PCZB series: suitable for complex control scenarios, supporting larger program storage (8-16K instructions) and extended bus connections.

Input output module

Binary input module (ICSI series): Supports 8/16 channels, 24VDC/AC input, with optional isolated and non isolated types, and adjustable input delay of 2-32ms.

Binary output module (ICSO series): relay or transistor output, load capacity 0.5-2A, supports short-circuit overload protection.

Analog input module (ICSE/ICST series): 8/12 bit resolution, supports voltage (0-10V), current (4-20mA), temperature (PT100) input, temperature measurement range -50 ° C~+300 ° C.

Analog output module (ICSA series): 4-channel 12 bit output, supporting signals such as ± 10V and 0-20mA, with a load resistance of ≤ 500 Ω.

Special function module

High speed counter (ICSF 08 D1): Supports 3-channel 50kHz counting, can be configured as incremental encoder mode or independent counter, with 7 outputs for threshold triggering.

Bus Unit (NCB/NCBR)


Precautions for system installation and debugging

Hardware installation requirements

environmental condition

Temperature/Humidity: The working temperature is between 0 ° C and 55 ° C (storage temperature is between -40 ° C and 75 ° C), and the humidity should be below 95% (without condensation).

Protection level: The module defaults to IP20, and some modules (such as IP65 type) support outdoor or dusty environments. When installing, it is necessary to ensure that the protection level matches the scene requirements.

Installation location:

Keep a distance of at least 10cm away from strong electromagnetic interference sources such as motors and frequency converters.

Vertically installed in the control cabinet, ensuring good ventilation and avoiding direct sunlight.

Use DIN rails (35mm) or screws to secure the module firmly without vibration.

Module Layout

Install by functional partition: power module CPU、 Partition arrangement of input and output modules for easy heat dissipation and maintenance.

Reserved expansion space: Reserve empty slots for later module additions based on system expansion requirements.


Electrical Connection Specification

power connection

Voltage compatibility: Confirm the module power type (24VDC/120VAC/230VAC) to avoid damage caused by misconnection.

Grounding requirements:

The system grounding needs to be independent and reliable, with a grounding resistance of ≤ 10 Ω, using a star shaped grounding method.

The analog signal needs to be separately shielded and grounded, and the shielding layer should be connected to the grounding terminal of the control cabinet at one end.

Anti reverse polarity protection: The power polarity must be correct, and some modules support reverse polarity protection (such as central units), but it is still necessary to avoid misoperation.

Bus connection (RS485)

Topology structure: Adopting a bus topology, a 120 Ω terminal resistor is required at the end, and star connections are prohibited.

Cable requirements: Use shielded twisted pair cables (AWG24~AWG18) with a length of ≤ 500 meters. If the length exceeds 500 meters, a bus amplifier (NCB/NCBR) should be added.

Address setting: Each module sets a unique address (0-31) through DIP switches to avoid address conflicts.

Signal wiring

Input signal:

Digital input: Distinguish between active and passive signals to ensure voltage matching (24VDC/AC).

Analog input: The current signal needs to be connected in series with a 250 Ω resistor, and the voltage signal should avoid long wires being exposed.

Output signal:

The transistor output avoids directly driving large inductive loads and requires parallel freewheeling diodes.

The output contact capacity of the relay is limited (such as 2A/250VAC), and external contactors are required for large loads.


Parameter configuration and programming

Module initialization

Configure module parameters, including input delay, filtering time, analog range, etc., through TCZ handheld terminal or PC software (such as 907 PC 331).

The analog module needs to be calibrated: before the first use, the zero point and full range should be calibrated through software to ensure accuracy (such as ICSE 08 B5 supporting ± 0.3% full range error).

Address and Protocol Settings

The central unit serves as the master station, and the remote module serves as the slave station. The address of the slave station is set through DIP switches.

Communication protocol selection: Supports MODBUS RTU, PROFIBUS-DP, etc., and must be consistent with the protocol of the upper computer or PLC.

Program Download and Testing

Back up the original configuration before downloading the program to avoid overwriting critical data.

Segmented testing: First test the functionality of a single module (such as input point disconnection, output start stop), and then adjust the system logic in conjunction.

Debugging and troubleshooting

Check before powering on

Confirm that all wiring is secure, without short circuits or looseness, and that the power supply voltage meets the module labeling.

Disconnect the load, power on without load first, and observe the status of the module indicator lights (such as power light, running light, fault light).

Indicator light diagnosis

Normal state: The power light (green) is always on, the running light (green) is flashing, and the no fault light (red) is on.

Common faults:

Red fault light on: Check for power supply, bus connection, or internal module errors (such as overload, short circuit).

The input/output light is not on

工业现场总线PLC自动控制物联网--__ABB系列--CS31--光端机/光纤收发器(转换器)--CS31复合信号--无源PON型

  • ABB CAI04 - Analog Input Module
  • ABB PM866-2 3BSE050201R1 - Process Manager Module
  • ABB CP405 A0 1SAP500405R0001 - Communication Processor
  • ABB R474A11XE HAFAABAAABE1BCA1XE - Protection Relay
  • ABB REF542PLUS 1VCR007346 - Protection Relay
  • ABB REF542PLUS 1VCF752000 - Protection Relay
  • ABB PPD113B03-26-100100 3BHE023584R2625 - Power Distribution Module
  • ABB PCD232A 3BHE022293R0101 - Process Control Module
  • ABB PFEA113-65 3BSE050092R65 - Process Control Module
  • ABB XVC768102 3BHB007211R102 - Control Module
  • ABB XVC767AE102 3BHB007209R0102 - Control Module
  • ABB CI857K01 3BSE018144R1 - Communication Interface Module
  • ABB 3ASC25H219B DATX133 - Control System Module
  • ABB 3ASC25H208 DATX100 - Control System Module
  • ABB 3ASC25H214 DATX130 - Control System Module
  • ABB 3ASC25H204 DAPU100 - Control System Module
  • ABB 3ASC25H216A DATX132 - Control System Module
  • ABB LWN2660-6 - Communication Module
  • ABB ICSE08B5 FPR3346501R1012 - Interface Module
  • ABB 1MRK00008-KB - Protection Relay Component
  • ABB UAD155A0111 3BHE029110R0111 - Control Module
  • ABB PU515A 3BSE032401R1 - Power Unit Module
  • ABB TU810V1 3BSE013230R1 - Terminal Unit
  • ABB XO08R2 1SBP260109R1001 - Output Module
  • ABB 3BHL000986P0006 - Communication Module
  • ABB SC540 3BSE006096R1 - System Controller
  • ABB REF615C_E HCFDACADABC2BAN11E - Protection Relay
  • ABB 5SHY4045L0001 3BHB018162R0001 3BHE009681R0101 GVC750BE101 - IGBT Power Module System
  • ABB P4LQA HENF209736R0003 - Power Module
  • ABB FENA-11 - Network Module
  • ABB COM0003 2RAA005844A0006A - Communication Module
  • ABB AIM0006 2RCA021397A0001F - Analog Input Module
  • ABB REF615C_C HCFFAEAGANB2BAN1XC - Protection Relay
  • ABB S-073N 3BHB009884R0021 - Power Module
  • ABB REF615E_E HBFHAEAGNCA1BNN1XE - Protection Relay
  • ABB TP830 3BSE018114R1 - Touch Panel
  • ABB 5SHX2645L0004 3BHL000389P0104 3BHB003154R0101 5SXE04-0150/GVC707AE01 - IGBT Power Module System
  • ABB DSAI146 3BSE007949R1 - Analog Input Module
  • ABB LC-608 - Control Module
  • ABB TK803V018 3BSC950130R1 - Terminal Module
  • ABB RF522 3BSE000743R1 - Field Communication Module
  • ABB DSRF197 3BSE019297R1 - System Module
  • ABB DSAO120A 3BSE018293R1 - Analog Output Module
  • ABB DSDP170 57160001-ADF - Process Control Module
  • ABB DSBC176 3BSE019216R1 - System Module
  • ABB DSDO115A 3BSE018298R1 - Digital Output Module
  • ABB DSDI110AV1 3BSE018295R1 - Digital Input Module
  • ABB BC810K01 3BSE031154R1 - Base Controller
  • ABB 5SHY3545L0010 3BHB013088R0001 3BHE009681R0101 GVC750BE101 - IGBT Power Module System
  • ABB 81943A041-1 - Industrial Component
  • ABB PM865K01 3BSE031151R1 - Process Manager Module
  • ABB SA168 3BSE003389R1 - System Module
  • ABB 5SHY3545L0016 3BHB020720R0002 3BHE019719R0101 GVC736BE101 - IGBT Power Module System
  • ABB TP853 3BSE018126R1 - Touch Panel
  • ABB REM545AG228AAAA - Protection Relay
  • ABB CI626A 3BSE005029R1 - Communication Interface Module
  • ABB NDCU-12C NDCU-12CK - Network Control Unit
  • ABB REM615C_D HCMJAEADAND2BNN1CD - Protection Relay
  • ABB IBA 940143201 - Interface Module
  • ABB PFSK151 3BSE018876R1 - Process Control Module
  • ABB IDPG 940128102 - Display Module
  • ABB PP825 3BSE042240R1 - Panel Module
  • ABB OCAH 940181103 - Control Module
  • ABB OCAHG 492838402 - Control Module
  • ABB TP857 3BSE030192R1 - Touch Panel
  • ABB PP865A 3BSE042236R2 - Panel Module
  • ABB CI854A-EA 3BSE030221R2 - Communication Interface Module
  • ABB SCYC51020 58052582H - System Control Module
  • ABB SCYC51090 58053899E - System Control Module
  • ABB SCYC51010 58052515G - System Control Module
  • ABB CB801 3BSE042245R1 - Communication Module
  • ABB SCYC51040 58052680E - System Control Module
  • ABB 5SHY4045L0001 3BHB018162R0001 - IGBT Power Module
  • ABB 5SHY6545L0001 AC10272001R0101 5SXE10-0181 - IGBT Power Module System
  • ABB RMU811 - Remote Monitoring Unit
  • ABB RFO810 - Field Output Module
  • ABB CS31 - Control System
  • ABB TVOC-2-240 1SFA664001R1001 - Voltage Controller
  • ABB SDCS-AMC-CLAS2 - Drive System Module
  • ABB LDSTA-01 - Display Module
  • ABB GJR5252300R3101 07AC91H - Control Module
  • ABB GJR5252300R3101 07AC91F - Control Module
  • ABB TB711F 3BDH000365R0001 - Terminal Base
  • ABB PM783F 3BDH000364R0001 - Process Manager Module
  • ABB CM772F 3BDH000368R0001 - Communication Module
  • ABB TU715F 3BDH000378R0001 - Terminal Unit
  • ABB DC732F 3BDH000375R0001 - DC Controller
  • ABB TTH300 - Terminal Module
  • ABB PFEA111-65 3BSE050091R65 - Process Control Module
  • ABB UNS3670A-Z V2 HIEE205011R0002 - Power Electronics Module
  • ABB RC527 3BSE008154R1 - Remote Controller
  • ABB 5SHY5055L0002 3BHE019719R0101 GVC736BE101 - IGBT Power Module System
  • ABB PM864AK01 3BSE018161R1 - Process Manager Module
  • ABB DSDP140A - Process Control Module
  • ABB UBC717BE101 3BHE021887R0101 - Power Electronics Module
  • ABB PPC380AE01 HIEE300885R0001 - Power Controller
  • ABB UFC718AE01 HIEE300936R0001 - Power Electronics Module
  • ABB KUC720AE01 3BHB003431R0001 3BHB000652R0001 - Control Unit System
  • ABB DSAI130A 3BSE018292R1 - Analog Input Module
  • ABB TP854 3BSE025349R1 - Touch Panel
  • ABB 5SHY3545L0016 3BHB019719R0101 GVC736BE101 5SXE06-0160 - IGBT Power Module System
  • ABB 07KT97 GJR5253000R4270 - Control Terminal
  • ABB 07KT98 GJR5253100R4278 - Control Terminal
  • ABB 07KT98 GJR5253100R0278 - Control Terminal
  • ABB PFTL101B 5.0KN 3BSE004191R1 - Force Sensor
  • ABB 5SHX1445H0002 3BHL000387P0101 - IGBT Power Module
  • ABB 3HNM07686-1 3HNM07485-1/07 - Motor Module
  • ABB GRBTU 3BSE013175R1 - Terminal Unit
  • ABB DSMB127 57360001-HG - System Module
  • ABB DSBB110A 57330001-Y - System Module
  • ABB DSCS131 57310001-LM - System Module
  • ABB DSCA114 57510001-AA - System Module
  • ABB PFSK130 3BSE002616R1 - Process Control Module
  • ABB PFSK164 3BSE021180R1 - Process Control Module
  • ABB PFSK162 3BSE015088R1 - Process Control Module
  • ABB PFSK160A 3BSE009514R1 - Process Control Module
  • ABB DSBC172 57310001-KD - System Module
  • ABB DSMC112 57360001-HC - System Module
  • ABB DSRF180A 57310255-AV - System Module
  • ABB DSTC175 57310001-KN - Terminal Controller
  • ABB DSSB140 48980001-P - System Module
  • ABB UAC389AE02 HIEE300888R0002 - Control Module
  • ABB UNS0881a-P,V1 3BHB006338R0001 - Power Electronics Module
  • ABB KUC755AE105 3BHB005243R0105 - Control Unit
  • ABB KUC755AE105 3BHB005243R0105 - Control Unit
  • ABB PM783F 3BDH000364R0002 - Process Manager Module
  • ABB 5SHY3545L0009 3BHB013085R0001 3BHE009681R0101 GVC750BE101 - IGBT Power Module System
  • ABB LXN1604-6 3BHL000986P7000 - Communication Module