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ABB Web Tension Systems with Tension Electronics PFEA111

From:ABB | Author:Wang | Time :2024-12-31 | 293 visit: | Share:

ABB Web Tension Systems with Tension Electronics PFEA111

This publication includes, DANGER, WARNING, CAUTION and NOTE information where appropriate to point out safety
related or other important information.
DANGER Hazards which could result in severe personal injury or death
WARNING Hazards which could result in personal injury
CAUTION Hazards which could result in equipment or property damage
NOTE Alerts user to pertinent facts and conditions
Although DANGER and WARNING hazards are related to personal injury, and CAUTION hazards are associated with
equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational
conditions, result in degraded process performance leading to personal injury or death. Therefore, comply fully with all
DANGER, WARNING, and CAUTION notices.
TRADEMARKS
Pressductor® is a registered trademark of ABB AB.
NOTICE
The information in this document is subject to change without notice and should not be construed as a commitment by ABB AB.
ABB AB assumes no responsibility for any errors that may appear in this document.
In no event shall ABB AB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind
arising from the use of this document, nor shall ABB AB be liable for incidental or consequential damages arising from use of
any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without ABB AB’s written permission, and the contents
thereof must not be imparted to a third party nor be used for any unauthorized purpose.
The software described in this document is furnished under a license and may be used, copied, or disclosed only in accordance
with the terms of such license.
CE-MARKING
The Tension Electronics PFEA111/112 fulfills the requirements as stated in the RoHS Directive 2011/65/EU, EMC Directive
2014/30/EU and Low Voltage Directive 2014/35/EU, the provided that the installation is carried out in accordance with the
installation instructions given in Chapter 2 Installation, included in this User Manual.
The Tension Electronics PFEA111-20, PFEA111-65 and PFEA112-20 fulfill the requirements of safety approval for USA and
Canada according to the standard UL61010C-1 for Process Control Equipment and CSA C22.2 No. 1010-1 Safety
Requirements for Measurement, Control and Laboratory Use, Part 1: General Requirements Certificate No. 170304-E240621
and No. 240504-E240621, provided that the installation is carried out in accordance with the installation instructions given in

Chapter 2 Installation, included in this User Manual.

1.1 About this Manual
This User Manual describes your new Web Tension System. When you have read the manual,
you will have the necessary knowledge for mechanical and electrical installation,
commissioning, operation, preventive maintenance and basic fault tracing of your measurement
system.
To get the best reliability and precision out of your measurement system, study this User
Manual first.
1.2 Cyber security disclaimer
This product has been designed to be connected and communicate data and information via a
network interface which should be connected to a secure network. It is the sole responsibility of
the person or entity responsible for network administration to ensure a secure connection to the
network and to take the necessary measures (such as, but not limited to, installation of firewalls,
application of authentication measures, encryption of data, installation of antivirus programs,
etc.) to protect the product and the network, its system and interface included, against any kind
of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or
information. ABB is not liable for any such damages and/or losses.
1.3 WEEE: Waste Electrical and Electronic Equipment
The crossed – out wheeled bin symbol on the product(s) and / or accompanying documents
means that used electrical and electronic equipment (WEEE) should not be mixed with general
household waste.
If you wish to discard electrical and electronic equipment (EEE), in the European Union, please
contact your dealer or supplier for further information.
Outside of the European Union, contact your local authorities or dealer and ask for the correct
method of disposal.
Disposing of this product correctly will help save valuable resources and prevent any potential
negative effects on human health and the environment, which could otherwise arise from
inappropriate waste handling.
1.4 How to Use this Manual
This user manual comprises two main parts.
1. Information about the Tension Electronics:
- System and safety information (Chapter 1)
- Installation, commissioning, maintenance, operation and fault tracing (Chapters 2-6)
- Technical data (Appendix A)
2. Information about Designing the Load Cell Installation:
- Vertical-force sensing load cell PFCL 301E (Appendix B)
- Horizontal-force sensing load cell PFTL 301E (Appendix C)
- Radial-force Tensiometer PFRL 101 (Appendix D)
- Horizontal-force sensing load cell PFTL 101 (Appendix E)
- Vertical-force sensing load cell PFCL 201 (Appendix F)
- Horizontal-force sensing load cell PFTL 201 (Appendix G)
Each appendix contains detailed information about one of the above load cell types when
used in web tension systems with Tension Electronics PFEA111/112.
1.4.1 Getting Started
You can use the Fast Setup sequence to set up your system for basic measurement.
The Fast Setup guides you through a minimum number of steps to set up the tension electronics.
Perform the actions in the following sections:
• Section 3.6 Step-by-step Commissioning Guide
• Section 3.7 Performing Basic Settings
• Section 3.8 Performing a Fast Setup
For extended functionality, use “Performing a Complete Setup”.
See Section 3.11 Performing a Complete Setup.
1.4.2 Saving Actual Data and Settings at Commissioning
When commissioning is completed you can use the form in Appendix H, where actual
commissioning data and settings can be filled in and saved for future use.


About this System
Your system for tension measurement consists of:
• Tension Electronics PFEA111 or PFEA112
– PFEA111 is a cost effective compact and user friendly tension electronics providing
an accurate and reliable fast analog SUM signal from two load cells for control
and/or monitoring. The display can show the SUM, individual A & B and difference
signal. The small size and DIN-rail mount make this unit very easy to integrate into
many types of electrical cabinets
– PFEA112 provides the same functionality and user friendliness as the PFEA111 with
the addition of fieldbus communication via Profibus-DP.
Covering a wide range of applications the Tension Electronics comes in three versions
(The PFEA 113 is described in a separate manual), with different levels of performance
and functionality. All three versions have multi-language digital display and configuration
keys. The configuration keys being used for setting different parameters and to check the
status of the tension system. The 2 x 16 character display can present sum, difference or
individual load cell signals. All three versions are available in both DIN-rail version (IP
20-version, unsealed) and enclosed IP 65-version (NEMA 4) for mounting in more severe
environments.
• Load cells of type PFCL 201, PFCL 301E, PFTL 101, PFTL 201, PFTL 301E and PFRL
101
The equipment is intended for use in a wide range of manufacturing processes where a web of
any kind of material, e.g. paper, plastic or textile, is transported in a machine. The only
requirement is that the web is wrapped over a roll. The force on the roll is proportional to the
web tension. The resulting force is transferred through the bearing housings into the load cells.
The load cells create a signal that is proportional to the force acting in the measuring direction
of the load cells. This signal is processed and amplified in the tension electronics and can be
used as an input signal for process control, presentation on a display or for registration.
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