K-WANG
PURPOSE The purpose of this document is to describe the features of the Advanced Micro Controller 2, providing basic information in a datasheet form.
GE FANUC T1693EN Liquid Cooled DELTA
AEM
Active Energy Management
CDC
Common Drive Controller
CDM
Complete Drive Module
DDM
Drive Data ManagerTM
DELTA
Generic term for the transistor module or rectifier unit in the DELTA modular drive
DFE
Diode Front End
DIB
DELTA Interface Board
Drive
Cubiclised DELTA components (CDM)
DNV
Det Norske Veritas
I/O
Input /Output
IEC
International Electro-technical Committee
IGBT
Insulated Gate Bipolar Transistor
Machine Bridge
The machine bridge controls the bi-directional power flow between the d.c. link and
the motor or generator
MVM
Mains Voltage Monitor
Network Bridge
The network bridge controls the power flow from the mains supply into the d.c. link.
In the case of an AEM system, bi-directional power flow between the supply and the
d.c. link is controlled.
PDS
Power Drive System
PWM
Pulse Width Modulation
SFE
Sinusoidal Front End
SMPS
Switch Mode Power Supply
System
General term for the PDS
UNITS COVERED
LIQUID COOLED DELTA POWER MODULES
MVDL643-4702
Transistor Module 643 A, 690V a.c. 1200Vd.c.
MVDL800-47xx
Transistor Module 800 A, 690 Va.c. 1250Vd.c.
MVDL800-XXxxXXX
Transistor Module 800 A, 690 Va.c. 1250Vd.c
MVDL1000-47xx
Transistor Module 1000 A,690Va.c.1250Vd.c.
MVDL1000-xxxxxxx
Transistor Module 1000 A, 690Va.c. 1250Vd.c
MVRL2100-4601
Rectifier Module 2100 A,690Va.c.
MVRL2100-4602
Rectifier Module 2100 A, 690V a.c.Hosetail connection.
DFE NETWORK BRIDGE SHARING REACTORS
50Z0081/01
3 phase, 986 A, 690Va.c.
AEM AND MACHINE BRIDGE SHARING REACTORS
50Z0126/01
3 phase, 645 A, 690Va.c.
5020126/02
3 phase, 800 A, 690Va.c.
50Z0126/03
3 phase, 1000 A, 690Va.c.
DELTA CONTROL COMPONENTS
MVC3001-400x
MV3000e Controller
MVC3002-4001
User I/O Termination Panel
MVC3003-40xx
Switched Mode Power Supply
MVC3006-400x
Mains Voltage Monitor
MVS3000-4001
Drive Data ManagerT™(Keypad)
MVS3001-4001
Drive Data Manager T™(Keypad) Mounting Kit
DELTA RIBBON CABLES +ACCESSORIES
MVS3017-4001
16way Ribbon Cable Earthing Clamp
MVS3018-400x
40way Ribbon Cable Earthing Clamp
MVS3019-4001
50way Ribbon Cable Earthing Clamp
MVS3020-40xx
40way Screened Ribbon Cable
LIQUID COOLED DELTA MOUNTING FRAMES FOR RITTAL TS8 ENCLOSURE
MVDL-TS-4001
Liquid Cooled DELTA Mounting Kit 800Dx600W
MVDL-TS-4002
Liquid Cooled DELTA Mounting Kit 800Dx800W
MVDL-TS-4003
Liquid Cooled DELTA Mounting Kit 800Dx 1000W
MVDL-TS-4004
Liquid Cooled DELTA Mounting Kit 800Dx1200W
MVDL-TS-4005
Liquid Cooled DELTA Mounting Kit 600Dx 600W
MVDL-TS-4006
Liquid Cooled DELTA Mounting Kit 600Dx800W
MVDL-TS-4007
Liquid Cooled DELTA Mounting Kit 600Dx1000W
MVDL-TS-4008
Liquid Cooled DELTA Mounting Kit 600Dx 1200W
1.
INTRODUCTION
1.1
GENERAL DESCRIPTION
An MV3000e DELTA a.c. drive is used to control a motor, generator, or power conditioning application.
It uses a modular approoch which allows the use of a small number of common components to create a
large number of system variants.
1.1.1 Advantages Of The Modular System
The DELTA transistor and rectifier modules are of a standard mechanical design, using the
same mounting method and dimensions:
DELTA rectifier and transistor modules can be connected in parallel to provide a wide range of
power levels;
Modular construction makes maintenance and repair work simple, and enables rapid module
replacement;
.
DELTA transistor and rectifier modules can be withdrawn on a simple slide system for ease of
assembly and maintenance.
Ease of handling - smaller, lighter modules are assembled to form large drives.
1.1.2
DELTA Product Range
Rectifer module:
Transistor modules;
MV3000e Controller
SMPS (Switch Mode Power Supply) units;
User I/O termination panel;
MVM (Mains Voltage Monitor;
DDM (Drive Data Manager™- Keypad;
Reactors and transformers;
Installation accessories (mounting kits and control cables).
1.2
ASSOCIATED MANUALS
T1676-MV3000e Getting Started Manual (for rectifier fed systems);
T1679-MV3000e Software Manual (and Firmware SupplementT21541;
T2002-MV3000e Getting Started Manual (for AEM systems).
The T1676 and T2002 manuals include commissioning and operating details for the complete MV3000e
DELTA drive.
The T1676,T1679 and T2002 manuals should be regarded as part of the DELTA product.Individual DELTA
component instructions sheets that may also be required are shown below.
T1694
MVS3007-4002-Profibus Field Coupler 12 Mb/s;
T1915
MVS3000-4001-Drive Data Manager ™(keypod);
T1916
MVS3001-4001-Keypad mounting kit;
T1930
MVC3006-4003- Mains Voltoge Monitor (MVM);
T1968
MVS3011-4001-CANbus communications module,
T1973
MVC3003-40xx - Switch Mode Power Supply (SMPS) Module;
T2034
MVS3012-400x-Ethernet interfoce;
T2100
MVDL800 DELTA Transistor Module;
T2101
MVDL1000 DELTA Transistor Module,
T2112
MVC3001-400x-DELTA Controller.
2.
SPECIFICATION
2.1
INTRODUCTION
The specifications provided in this section are for the individual DELTA components.These components are
the transistor and rectifier modules, the MV3000e Controller,the Switched Mode Power Supply (SMPS), the
User I/O Termination Panel, associated reactors and transformers and the installation occessories (for use
in endosures).Consideration should be given to the rating of individual components when they are
indluded in a CDM as derating for parallel applications may apply.
2.2
DELTA COMPONENTS (GENERAL ENVIRONMENT)
All DELTA components are designed to comply with the common specifications in Table 2-1 to Table 2-6
unless otherwise detailed in the individual component specification.Drive performance data for an
MV3000e based DELTA drive is indluded in Table 2-7.
2.2.1
Electrical Supply
DELTA modules are intended to be used in a drive connected to an electrical supply with the following
characteristics:
FUNCTION
SPECIFICATION
Electrical Supply
TN or TT (i.e. earthed/grounded neutrall.
Network Type
Can also be connected to IT network (i.e. isolated or high impedance neutral) if IT network
separated from public mains supply by an isolating transformer
Isee Section 4.5.1: Protection Against Transients).
Voltoge Range
575 V-690V(600V nominal)
Voltage Variation
(on voltage range)
±10% long term,±15% for 0.5 to 30 cycles with loss of performance but no trip
Voltage Unbalance
Negative sequence voltage not to exceed 3%
Frequency loptimised)
50Hz,60 Hz
Operational Frequency
45 Hz to 63 Hz.With frequencies outside the optimised values, extra d.c. link ripple may
Range
be apparent and may impair motor control performance.
Insulation Coordination
EN 50178,IEC 61800-5-1,UL 840,CSA C22.2 No.0.2
TN or TT network
: Overvoltage Category Ill
Overvoltage Category
IT network
: Overvoltoge Category ll
(line to earth)
For full compliance with UL 508C, transient suppressers complying with UL 1449 must be
fitted between line and earth. These must be fitted as close as possible to the point
where the electrical supply enters the drive enclosure.
Table 2-1.-Electrical Specification
2.2.2
Switching Frequency
The switching frequency is set by parameter P35.00 in the MV3000e controller (see MV3000e Software
Manual T16791.The range of possible switching frequencies is given in Table 2-2.
Default
Alternatives Available
Network Bridge(AEM only)
2.5kHz
5kHz
Machine Bridge
1.25kHz
2.5kHz,5kHz
Notes:
1.If one of the alternative switching frequencies is selected, it may be necessary to reduce the power rating
of the drive, particularly at higher ambient temperatures.
2. lf the switching frequency of the network bridge is altered, the effects on the PWM filter must be
assessed.The change of PWM frequency will affect the power dissipation in the filter and will also affect
the emissions onto the electricity supply.
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