K-WANG
Genius I/O provides a complete set of discrete, analog, and relay modules, with circuits ranging from 6 to 32. Genius I/O modules are not just interfaces with peripherals,
They are intelligent, durable, and independent modules that are more practical than traditional I/O. The I/O configuration of many modules can be customized, resulting in extremely high efficiency.
The most important reason why Genius I/O technology is used in engineering is cost. Genius I/O, with its modular design and advanced error diagnosis technology, greatly saves initial costs
The cost of downtime and system downtime.
GE FANUC IC660 Genius® I/O VersaMax® IP
Chapter 1 Overview of Genius I/O Products
Genius I/O provides a complete set of discrete, analog, and relay modules, with circuits ranging from 6 to 32. Genius I/O modules are not just interfaces with peripherals,
They are intelligent, durable, and independent modules that are more practical than traditional I/O. The I/O configuration of many modules can be customized, resulting in extremely high efficiency.
The most important reason why Genius I/O technology is used in engineering is cost. Genius I/O, with its modular design and advanced error diagnosis technology, greatly saves initial costs
The cost of downtime and system downtime.
Characteristics of Genius I/O
Genius I/O modules are connected using twisted pair cables, which significantly reduces costs compared to traditional chassis mounted I/O
The configuration of points on the module can be determined by the user, and the input and output circuits on each discrete or analog module can be mixed and used
• It can automatically report input and output status, reduce error checking costs, and does not require additional software
Many modules provide electronic fuses and overload protection, which can cut off the circuit within 5 microseconds. These settings can be reset by PLC or handheld monitor
These modules are made of cast aluminum and can be directly installed on site, reducing the configuration work for panels, conduits, and auxiliary power supplies
Genius I/O's advanced error diagnosis technology includes detecting and reporting configuration errors, running fault causes, and fault locations, which can save 50% of downtime losses
System fault detection ratio
System fault detection ratio
Typical System Malfunctions Traditional Hardware Reports Genius I/O Reports
CPU - parity errors, processor, etc. 5% 100% 100%
I/O - Power Supply
I/O - module failure 15% 20% 95%
Wiring - Disconnected, Short Circuit 5% 0% 70%
Actuator - short circuit, overload 30% 0% 60-90%
Sensors - Mechanical, Disconnected 45% 0% 10%
Total 100% 8% 45-54%
Characteristics of Discrete I/O Modules
GE provides various discrete I/O modules that support different voltage ranges and types. Current capacity and isolation
Separate types to meet the different needs of users
The input and output on most blocks are configurable, with densities of 8 points, 16 points, and 32 points, respectively
The module can be installed at any distance within 7500 feet (2275 meters) from the controller (PLC and PC)
place
• It is possible to mix input and output on one block. For example, a 16 circuit input/output can be configured to 4
Input and 12 outputs - maximizing the utilization of available points
AC/DC Discrete Module Characteristics
Module Model Description User
manual
Number of operating voltage circuits
And the number of groups
Diagnostic input noise
Response time
Loop transmission
Current output
Module input
Current output 1)
IC660BBD110 115VAC input GEK-
90486-2
93-132VAC 16 input
8 circuits/2 groups
Fault switch
open circuit
1ms N/A N/A
IC660BBD101 115VAC Group I/O Module GEK-
90486-2
93-132VAC 8 configurable I/O points (input)/
Three state input/output
8 circuits/group
Over temperature
Input open circuit (three states)
Output short circuit
No output load
over load
Fault switch
2ms 2A RMS 15A @ 35℃
7.5A @ 60℃
IC660BBS102
IC660BBS103
115VAC/125VDC
Isolation I/O module (BBS103)
No fault switch diagnostic function)
GEK-
90486-2
93-132VAC/
105-132VDC
8 configurable I/O points (input)/
Three state input/output
2 circuits/4 groups
Over temperature
Input open circuit (three states)
Output short circuit
No output load
over load
Fault switch
I/O power loss
AC:2ms
DC:0.8ms
2A resistive
1A Sensory
15A @ 35℃
7.5A @ 60℃
C660BBD020
IC660BBD021
IC660BBD022
IC660BBD023
16 circuit DC voltage
I/O module
Positive Logic (BBD020/022)
Negative Logic (BBD021/023)
GEK-
90486-2
24/48VDC
(BBD020/021)
24VDC
(BBD022/023)
16 configurable I/O points (input)
/Output)
16 circuits/1 set
Over temperature
Input open circuit (three states)
Output short circuit
No output load
over load
Fault switch
1.7ms 2A 15A @ 35℃
IC660BBD024
IC660BBD025
32 circuit DC voltage
I/O module 12/24VDC
Positive Logic (BBD024)
5/12/24VDC TTL
Negative Logic (BBD025)
GEK-
90486-2
10-30VDC
(12/24VDC)
4.9-5.3VDC
(5VDC)
32 configurable I/O points,
32 circuits/1 set
Output short circuit
Fault switch
1.4ms 0.5A 16A
IC660BBR100
IC660BBR101
115/230VAC 16
Circuit relay output module
Normally closed (BBR100)
Normally open (BBR101)
GEK-
90486-2
93-132VAC
185-265VAC
16 relay output
4 circuits/4 groups
Each group can use independent
AC or DC power supply)
Internal EEPROM
fault
N/A 2A/Loop N/A
Characteristics of Analog I/O Modules
• Designed for controlling parameters such as flow rate, temperature, and pressure
All modules are configured using software and can be installed on distance controllers (PLC and PC) 7500
Within feet (2275 meters)
Analog signals can be mixed onto a single module. For example, -10 can be configured on a module
To fully utilize the module's circuits of+10VDC, 4 to 20mA, and 0 to 5VDC
Characteristics of analog module
Module Model Description User Manual Operating Voltage Channel Number Diagnostic Accuracy (Typical) Resolution
IC660BBA020 Voltage/Current Analog I/
O24/48VDC
GEK-90486-2 18-56VDC 6 configurable channels
(4 inputs/2 outputs)
(Signal: 0-10V,
±10VDC,±5VDC,
0-5VDC,4-20mA)
Input low/high alarm open circuit
Input out of range
Output out of range
± 0.2% full range 12 bits+sign bit
IC660BBA100 Voltage/Current Analog I/O
115VAC
GEK-90486-2 93-132VAC 6 configurable channels
(4 inputs/2 outputs)
(Signal: 0-10V,
±10VDC,±5VDC,
0-5VDC,4-20mA)
Input low/high alarm open circuit
Input out of range
Output out of range
± 0.2% full range 12 bits+sign bit
IC660BBA024 current source analog I/O
24/48VDC
GEK-90486-2 18-56VDC 4 inputs/2 outputs
All channels 4-20mA
Input low/high alarm open circuit
Input out of range
Output out of range
Output feedback fault
± 0.1% full-scale input: 1 µ A
Output: 6 µ A
IC660BBA104 current source analog I/O
115VAC/125VDC
GEK-90486-2 93-132VAC
105-145VDC
4 inputs/2 outputs
All channels 4-20mA
Input low/high alarm open circuit
Input out of range
Output out of range
Output feedback fault
± 0.1% full-scale input: 1 µ A
Output: 6 µ A
IC660BBA026 current source analog input
24/48VDC
GEK-90486-2 18-56VDC 6-Input
All channels 4-20mA
Input low/high alarm open circuit
Input out of range
± 0.1% full range 1 µ A
IC660BBA106 current source analog input
115VAC/125VDC
GEK-90486-2 93-132VAC
105-145VDC
6 inputs
All channels 4-20mA
Input low/high alarm open circuit
Input out of range
± 0.1% full range 1 µ A
IC660BBA025 current source analog output
24/48VDC
GEK-90486-2 18-56VDC 6 Output
Channel 1-4: 4-20mA
Channel 5-6: 4-20mA
Or 0-5VDC
Output out of range
Output feedback fault
± 0.15% full range 6 µ A
IC660BBA105 current source analog output
115VAC/125VDC
GEK-90486-2 93-132VAC
105-145VDC
6 outputs
Channel 1-4: 4-20mA
Channel 5-6: 4-20mA
Or 0-5VDC
Output out of range
Output feedback fault
± 0.15% full range 6 µ A
Characteristics of temperature analog module
Module Model Description User Manual Operating Voltage Channel Number Diagnostic Accuracy (Typical) Resolution
IC660BBA021 RTD input
24/48VDC
GEK-90486-2 18-56 VDC 6 RTD channels
(Platinum, nickel, copper)
Input low/high alarm open circuit
Input out of range
Wiring malfunction
Input short circuit
internal fault
0.5%(Pt/Ni)
5 ℃ (10 ohm Cu)
0.1℃
IC660BBA101 RTD input
115VAC/125VDC
GEK-90486-2 93-132 VAC
105-145VDC
6 RTD channels
(Platinum, nickel, copper)
Input low/high alarm open circuit
Input out of range
Wiring malfunction
Input short circuit
internal fault
0.5%(Pt/Ni)
5 ℃ (10 ohm Cu)
0.1℃
IC660BBA023 thermocouple input
24/48VDC
GEK-90486-2 18-56VDC 6 thermocouple channels
Types: J, K, T, E
B、R、S、N
Input low/high alarm open circuit
Input out of range
internal fault
N/A <±0.01℃
IC660BBA103 thermocouple input
115VAC/125VDC
GEK-90486-2 93-132VAC
105-145VDC
6 thermocouple channels
Types: J, K, T, E
B、R、S、N
Input low/high alarm open circuit
Input out of range
internal fault
N/A <±0.01℃
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