K-WANG
+086-15305925923
Service expert in industrial control field！
Product
Article
NameDescriptionContent
Adequate Inventory, Timely Service
pursuit of excellence
Ship control system
Equipment control system
Power monitoring system
Current position：
Brand
Product parameters
- Telephone:+86-15305925923
- contacts:Mr.Wang
- Email:wang@kongjiangauto.com
Description
Overview
This section contains descriptions of and procedures for installing I/O Modules in controller racks
(C30/C30S, C50/C50S, C70/C70S, models) and in I/O expansion racks (S50/S50S, S75/S75S only).
Honeywell 8 ch A/O RTP Cable (1.0M, 3.3ft) Note 6 (NOT FOR SIL2 SYSTEMS) 900RTC-B910
I/O Module Installation and Wiring
Overview
This section contains descriptions of and procedures for installing I/O Modules in controller racks
(C30/C30S, C50/C50S, C70/C70S, models) and in I/O expansion racks (S50/S50S, S75/S75S only).
Module Placement in Racks
Each input or output module is placed in an I/O slot in a rack as shown in Figure 37.
Each “slot” in a rack includes a set of guides that locate the circuit board in the rack and a 20-pin (4 x 5)
socket in the backplane that receives the associated 4 x 5-pin plug at the back of the I/O module.
At the front of each I/O module, a 20 or 36 pin plug receives the associated socket on the back of a terminal
block. When the I/O module is inserted into the rack and the terminal block is placed on the circuit board,
two captured screws in the terminal block are fastened to metal tabs on the rack.
Figure 37 – I/O Module Installation
Do not use an input/output terminal block if the terminal block is damaged, if the door is
missing, or if one or both mounting screws are missing.
Always tighten both terminal block screws to proper torque settings before applying field
power to the module. Torque to 0,4 - 0,5 Nm (3.5 – 4.4 Lb-In.)
Do not apply energized (“live”) field wiring to an input/output module that is not installed in
one of the racks in the HC900 Controller.
Do not operate the controller without a Protective Earth connection.
Failure to comply with these instructions could result in death or serious injury.Terminal Block Styles
The terminal block is available in the barrier style, shown at
left in Figure 38, and the Euro style, shown at right. Not
shown: a Euro style with 36 connections is also available
for certain high capacity modules.
Terminal blocks have an embossed numbering “key” that
shows the numbering pattern of the 20/36 connections.
The frame associated with the terminal block has a
transparent hinged door. The hinged door is a tool secured
cover. To open the door, insert a flat screwdriver into the
slot at the top and bottom of the door while pulling out. The
door has molded-in tabs that hold labels, which are uniquely
color-coded to identify each module type.
Each label is printed on both sides. On the front (visible
when the door is closed) are I/O channel numbers, with
spaces in which tag names can be written. On the back
(visible when the door is open) are wiring patterns for the
type of module located in the slot.
Figure 38 – Terminal Block Styles
The 20-pin, inline connectors at the back of the terminal blocks are universal; that is, any type of I/O
module can be used with either the Barrier style or the Euro style terminal block. The 36-pin Euro terminal
blocks must be used with High Level AI, High Level AO, 32 DI, and 32 DO modules.
ATTENTION
Before mounting terminal blocks in the rack, be sure they are properly keyed to the
module type they will be used with. See I/O Module Installation Procedures, page 84.
Terminal Block Colors and Keying
Both the barrier style and the Euro style are available in two colors (red and black). Black terminal blocks,
which have gold contacts, are used for low-voltage, low-energy signals such as analog inputs, contact
inputs and low DC voltages. Red terminal blocks, which have tin contacts, are used for higher voltages
such as 120/240 Vac.
Colors of each Terminal Blocks must correlate to that of the mating header on I/O modules with which they
are used; that is:
Black terminal blocks, which have gold contacts, are for use with I/O modules that have black headers
and gold pins in the 20-pin connector; these include: Analog Input, 4-channel Analog Output, DC Input,
DC Output, Contact Input, Pulse Input, Pulse Output, Frequency Input, Quadrature Input.
Red terminal blocks, which have white (tin) contacts, are for use with I/O modules that have red headers
and white- (tin-) contacts in the 20-pin connector; these include: AC Input, AC Output, and Relay
Output.
36-pin black Euro terminal blocks, which have gold contacts, are for use with 8-point AO, 16-point AO,
16-point AI, 32-point DI, and 32-point DO modules.
Terminal blocks must be keyed by the installer to prevent high voltage terminal blocks from being
installed on low voltage modules. See Table 14.
Any of the color-coded labels will fit into the door of any terminal block. Use care to ensure that all
hardware components match each other, and also match the control strategy in the configuration file.
Remote Termination Panel (RTP)
The optional Remote Termination Panel (RTP) provides an easy way to connect the HC900 controller to
the field wiring. The RTP integrates some of the typical externally connected components, reducing wiring
and setup time. It also minimizes the need for multiple wires under a single screw connection by
expanding the connectivity of the shared terminals of the I/O modules.
See Appendix - Installation of Remote Termination Panels (RTPs) page 217 for details.
Terminal Block-to-Field (Signal) Wiring
Although both of the two available terminal block styles can be used on all I/O module types, wiring
methods vary with the module type and with the type of field devices connected to the terminal block. The
descriptions that follow provide details.
Wiring can be routed through the terminal block at the top, at the bottom, or both. Wiring should be fixed
in place using wire ties at the slotted tabs that are molded in at top and bottom of each terminal block.
Wiring Rules and Recommendations
In general, stranded copper wire should be used for non-thermocouple electrical connections. Twisted-pair
wiring with shielded cable is recommended and will improve noise immunity if wire routing is suspect.
Wire Gage
Observe all local codes when making power connections. Unless local electrical codes dictate otherwise,
the recommended minimum wire size for connections is given in Table 12.
Table 12 – Minimum Recommended Wire Sizes
Wire
Gauge
Wire Application
14 Earth ground to common power supply.
14 to 16 AC to power supply
10 to 14 Earth ground wire
20 DC current and voltage field wiring
22 DC current and voltage wiring in control room
Routing and Securing Wires
Typically, field wiring is routed to connections at a terminal panel near the controller and then from the
terminal panel to the terminal blocks on the I/O modules.
Whatever method of routing is used, wiring must be mechanically supported along its length, and must be
protected from physical damage and electromagnetic (noise) interference. (See Electrical Considerations
page 56.)
Also, all wires must be securely terminated, using appropriate wiring practices.
Signal Grounding (
Figure 39)
The shield for each input should be grounded
at the grounding bar (optional) at the top or
bottom of each rack as indicated in Figure 40.
For low-frequency noise rejection, I/O wiring
shields should be grounded only at the
controller end.
For high-frequency noise rejection, shields
should be grounded at the controller and at
the field device. If the ground voltage
potential at the field device is different from
that at the controller, a DC isolation capacitor
should be used between the shield and the
grounding bar on the rack.
Figure 39 – Signal-Wire Grounding
Aluminum grounding bars for I/O wiring are available as options. When selected for use, they are fastened
to the top and/or bottom of each rack, as indicated in Figure 40. To enable connection of multiple ground
wires with a single screw, the wires can be twisted together and secured with a wire lug.
To facilitate module replacement, it is advisable in most cases to route all wiring through either the top or
the bottom of the terminal block. This
allows the terminal block to pivot up or
down, allowing ready access to the
module, and is the preferred method
for a limited number of wires.
For a larger number of wires, or for
wires of a heavier gauge, it is advisable
to route some wires through the top of
the terminal block, and some through
the bottom, as indicated in Figure 40.
In this case, it is necessary to adjust
wire length so as to ensure adequate
flexibility of the twisted wires and to
provide clearance sufficient to remove
the I/O module.
Purchase history
| User name | Member Level | Quantity | Specification | Purchase Date |
|---|
Total 0 Record
Related products
Customer Reviews
Satisfaction ：
5 Stars
No evaluation information
-
Rockwell Automation PanelView Standard Series Terminal (Model 2711) -
Siemens SIMATIC S7-300 6ES7322-1BH01-0AA0 Digital Output Module -
Siemens SIMATIC S7-300 Digital Input Module (6ES7321-1BH02-0AA0) -
Rockwell Automation 836T Series Differential Pressure Controller -
Schneider Modicon Quantum 140DRA84000 Discrete Output Module -
Schneider Modicon Quantum 140CPS11420 power module -
Schneider Modicon Quantum 140ACO02000 Analog Output Module -
Schneider Modicon Quantum 140CPU65260 Unity Processor -
SIEMENS 6GK1105-2AA10 SIMATIC NET series optical switching module (OSM ITP62) -
Modicon Quantum 140XBP01000 racks backplanes -
ABB NTST01 Time Sync Link TU Time Sync Link Terminal Unit -
Siemens 6ES7954-8LC02-0AA0 SIMATIC Memory Card -
Siemens 6ES7511-1AK02-0AB0 SIMATIC S7-1500 CPU 1511-1 PN Central Processing Unit -
Allen Bradley 1769-L32E (CompactLogix L32E) Programmable Automation Controller -
Allen-Bradley 2711P-RDT7C PanelView ™ Plus 6 700 Industrial Human Computer Interface -
Siemens 6AV6642-0DA01-1AX1 SIMATIC OP177B Industrial Human Machine Interface (HMI) -
Emerson PACSystems RX3i I/O Module -
Moxa EDS-508A series network managed Ethernet switch -
Moxa EDS-408A series industrial Ethernet switch -
ABB TK821V020 (3BSC95020R1) battery cable -
Sonnax 6R80L-6R100-ZIP Transmission Valve Body Repair Kit -
Moxa EDS-308 series industrial Ethernet switch -
ABB Symphony Plus S+Control BRC410 Controller -
GE Qualitrol IC670ALG230 Analog Input Module -
ABB DCS series thyristor power converter -
Schneider Electric Foxboro ™ DCS FBM201/b/c/d analog input module -
Eaton XV-440-10TVB-1-20 Human Machine Interface (HMI) -
Bentley Baker Hughes 2300 Series Vibration Monitors -
Allen-Bradley IMC ™ S Class Compact Motion Controllers (IMC-S/23x model) -
Siemens 6AV7875-0BC20-1AC0 SIMATIC HMI -
Siemens 6AV6645-0CB01-0AX0 Mobile Panel -
Siemens 6DD1607-0AA2 module -
GE IC693MDL655 Discrete Input Module -
ABB AI820 3BSE008544R1 Analog Input Module -
Siemens 6EP1336-3BA10 power module -
ABB AO810 REP3BSE008522R1 Analog Output Module -
Siemens SIMATIC S7-400 EXM 438-1 I/O Expansion Module (6DD1607-0CA1) -
Bently Nevada 3300 XL 8mm Proximity Sensor System -
MOOG Rugged Motion Controller -
GE Grid Solutions Hydran M2 (Mark III) Transformer Oil Dissolved Gas and Moisture Monitoring Device -
Fanuc A16B-3200-0110 CNC System Module -
ABB PM866AK01 processor unit (3BSE076939R1) -
ABB MControl Motor and Feedline Control Unit (1TGE120011R1000) -
ABB DSDP 140B Counter Board (5716001-ACX) -
ABB M10x Motor Control and Protection Unit (1TNA920500R0002) -
Foxboro Evo ™ Standard 200 Series Baseplates（PSS 31H-2SBASPLT） -
Foxboro I/A Series Compact 200 16 Slot Horizontal Substrate (31H2C480B4) -
DeltaV ™ Flex Connect Solutions for Foxboro ™ I/A Series 100 I/O -
Foxboro Evo ™ FBM218 module -
Yokogawa OpreX ™ STARDOM FCN-RTU Remote Terminal Unit -
Yokogawa STARDOM FCN-500 Autonomous Controller -
ABB REF54 series relay protection device -
Honeywell Safety Manager（Release 162） -
Emerson PR6423 8mm eddy current sensor -
Kongsberg Maritime Seatex DARPS Transponder (relative GPS responder) -
ABB E max series low-voltage molded case circuit breaker (Sace) -
Woodhead BradCommunications ™ Direct-Link ™ PROFIBUS-DP network interface card -
Schneider Electric EcoStruxure Foxboro ™ DCS Thin Client（PSS 41H-4THNCLNT） -
GE Digital Energy Hydran 201Ti Transformer DGA Monitor -
ProSoft MVI56E-MNET/MNETXT module -
Foxboro ™ I/A Series Model H90 Workstation Server -
Foxboro ™ I/A Series FBM222 Analog Input Module -
Foxboro ™ DCS FBM214b HART ® Communication input module -
Foxboro ™ DCS Field Device Controller 280（FDC280） -
Schneider Electric Foxboro ™ DCS FPS480-24 Compact Power Supply -
GE Multilin 469 Motor Protection System -
Honeywell System 57 5704 Control System -
Sakae toshin FCPS22AC, FCP22A, FCP30A series potentiometers -
ABB LD 810HSE Ex Foundation fieldbus connection equipment -
Schneider TSXCUSBFIP USB gateway (Fipway/Fipio bus) -
KBAC series adjustable frequency drive -
ABB CP450 Human Machine Interface (HMI) -
ABB Ability ™ Symphony ® Plus MR series (Melody Rack) control system -
Lennox ZHA series heat pump complete set (507257-01b) -
Allied Telesis AT-TQ4400e Enterprise Outdoor Wireless Access Point -
UE 54 series pressure, vacuum, and temperature switches -
Powell PowlVac ® CDR&GCB Series 4 Vacuum Circuit Breaker -
EMG Automation GmbH SV 1-10 servo valve -
West 2300 1/32 DIN Indicator and Controller -
Foxboro Evo ™ FBM242 Discrete Output Module -
Emerson MVME6100 series VMEbus single board computer -
Okonite Type SP-OS ITC/PLTC Instrument Cable -
Honeywell SPS series intelligent position sensor -
Woodward PGPL electro-hydraulic actuator/driver(37519 G version) -
Enedo ADC7180R/ADC7181R series 800W plug-in rectifier -
Bently Nevada 3300 XL High Temperature Proximity Detection System (HTPS) -
Siemens SINAMICS S120 AC frequency converter -
Emerson AMS 3210 Axis Position Monitor -
Siemens SINAMICS DCM DC Converter and Control Module -
Schneider Electric 31H7 series -
ABB System 800xA wired network switch -
Woodward ESDR 4/4T current differential protection relay -
Meggitt Modular CPU card and input / output card -
Meggitt MPC4 mechanical protection card -
Meggitt Vibro Meter RPS 6U rack power module -
Motorola MVME Series IPMC712/761 I/O Module -
Analog Devices DS3800 Advanced NV SRAM Battery Cover -
ABB DO02 Octal SPST Relay Module -
GE Multilin D20/D200 Substation Controller -
ABB PBA800 Process Bus Adapter -
Foxboro Evo FBM237 Analog Output Module -
Foxboro Evo FBM217 Discrete Input Module -
Allen Bradley 1756 ControlLogix I/O Specifications Module -
Molex SST-ESR2-CLX-RLL and SST-SR4-CLX-RLL communication modules -
ABB ACS880-01-025A-3 frequency converter -
SKiiP 1213 GB123-2DL V3 module -
Bently 3500/60 and 3500/61 temperature modules -
ABB ACS880-01-025A-3 frequency converter -
Emerson DeltaV S-series Traditional I/O Modules -
HONEYWELL EXCEL 5000 OPEN SYSTEM -
Pepperl+Fuchs RSD-CI2-Ex8 Analog Input Module -
Bently Nevada 3500/50M tachometer module -
Woodward 2301A 9907 series electronic load distribution and speed controller -
ABB IMDSI13 Digital Slave Input Module -
Eaton XV-102 Touch Screen Display -
Rockwell ProSoft MVI56-MCM Modbus master-slave communication module -
Watlow Series CLS200 Controller -
GE IS230 Series Industrial Managed Layer 2 Switches -
GE IC693TCM302/303 Temperature Control Module -
MKS 979B Atmosphere to Vacuum Transducer -
Syco Tec 4061 AC Motor Spindle -
Emerson DeltaV Electronic Marshalling Migration Solution -
Barber Colman MA41-7153-502 and similar series actuators -
BARTEC MODEX PROFIBUS 07-7331-2305 Series Interface Module -
Rockwell Automation 1794 Series FLEX I/O Digital Input Module -
GE PCI5565 Multi Channel MIL-STD-1553 Interface Card -
Rockwell Automation 1757-SRM (B-series) module -
KIDDE S732DVT-EST1 Digital Video, 2-Way MPD Data Tx, MM, Can
