K-WANG
The B&R SYSTEM 2000 controller generation is an automation system which sets new standards for
performance, functionality and operational security.The B&R 2003, B&R 2005 and B&R 2010 systems
cover the entire application range, from simple logic controllers to complex decentralized automation
systems.
The systems have different structures, expandability, modularity and CPU performance. These systems are
very closely related and therefore meet the fundamentalrequirements for complete centralized and
decentralized compatibility for the programmer.
B&R-X20CPx48x-ENG-controller generation is
B&R SYSTEMS2003 Characteristics
Hardware:
Hardware modularity
Network capable
Communication interfaces to HMI
PCC and industrial computer functionality
EMC according to IEC 61131-2
Secure I/O bus protocol
Remote I/O points
Bit or word processing in a single cycle
All terminals for 2 or 3 line connection available directly on the module
No extra terminals needed
Software:
Multitasking operating system for PCC and industrial computer applications
Powerful PCC programming languages
High level language programming
Exact control over PCC timing
Simple programming software with window oriented user interface
●Project management using the programming software
PCC (programmable computer controller)
The core of the PCC consists of powerful standard computer components. The processors are supported by
RISC processors which allow fast processing of I/O signals.
Most CPUs use a modular interface concept Various bus or network systems can be integrated in the B&R
SYSTEM 2003 efficiently using plug-in interface modules.
The computer core uses components which provide the functionality of an industrial PCC. Bit, byte and word
access ispossible inasinglecycle whichincreasesspeed whencombiningPCC links andindustrial computer
functionality.
System Interface
The system interface is the sum ofall l/O modules, i.e. the interface between PCC and the machine/system
being controlled. All B&R SYSTEMS 2003 I/O modules are protected from extemal disturbances using
suitable EMC measures(IEC 61131-2 standard).
Length and structure of the l/O bus can be adjusted according to the requirements of the machine/system.
Thatmeansthe connectionpoints forI/O signals donothave tobe in the same location asthePCC CPU.Using
remote l/O bus segments (Remote I/O,CAN I/O) allows the optimal structure to be created for the respective
application. I/O modules are installed on the machine/system where they are needed. Cabling tothe core of
the PCC is reduced to a two conductor or fibre optic cable.
Network Capability
Network capability and the possibility to communicate with systems from other manufacturers have become
amustforall industrialcontrollers. TheB&R2000PCC familymeets manyof these requirements using system-
wide and multi-system communication possibilities.
Software Concept
Special attention was given to simple operation and programming.Standard PLC programs run cyclically, i.e.
the program is repeated in a loop. To increase efficiency, the B&R SYSTEM 2000 also offers the possibility
to use various tasks with different cycle times. In this way, critical program sections (e.g.reaction to trigger
signals) can be processed faster than the evaluation of slower events (e.g. polling keys).
Programming
The CPU is programmed using the programming systemPG2000 or Automation Studio™. Several program-
ming languages are available:
2.3 SUPPLY VOLTAGE
The supply voltage for the B&R 2003 control system is provided by a power supply integrated in the
controller.
2.4 TERMINAL BLOCKS
B&R 2003 modules use a large number of terminal blocks to make connections.
The pin assignments for the individual modules can be found in this manual (Chapter "B&R 2003 Modules").
The construction of the terminal blocks has the following advantages for the PCC user:
.Terminal blocksare easy to remove using two ejection leverson the module ordirectly ontheterminal
blocks.
·Most terminal blocks are available with screw clamps and also with cage clamps.
2.5 PROGRAM MEMORY MODULES
2.5.1 2003 PCC CPU
When using aB&R 2003 CPU,application programs and the operating system are stored in the CPU.
2.5.2 Remote Slaves
When used asa remote l/Oslave, the application programs are stored in the remote master (e.g.EX150).The
operating system is programmed in the remote I/O bus controller.
2.5.3 CAN Slaves
When used as a CAN slave,the application programs are stored in theCAN master (e.g.XP152).The
operating system is programmed in theCAN buscontroller. Configurationdatacanbeplaced inconfiguration
memory (inserted from the front).
The CAN bus controller EX270 is equipped with an internal S-EEPROM. Operating system parameters can
be stored in this S-EEPROM.
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