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Honeywell DI, DO, AO, 16pt AI, Remote Terminal Panel (RTP) Note 6 (NOT FOR SIL2 SYSTEMS) 900RTS-0001

Telephone:+86-15305925923

contacts:Mr.Wang

Email:wang@kongjiangauto.com

Hardware and wiring requirements for safety configuration

For the function blocks for safety a special hardware configuration and wiring is required.

Below high level diagram explains the wiring concept for using the validation function blocks.

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Weight：3.550KG

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Telephone:+86-15305925923
contacts:Mr.Wang
Email:wang@kongjiangauto.com

Description

Hardware and wiring requirements for safety configuration

For the function blocks for safety a special hardware configuration and wiring is required.

Below high level diagram explains the wiring concept for using the validation function blocks.

Honeywell DI, DO, AO, 16pt AI, Remote Terminal Panel (RTP) Note 6 (NOT FOR SIL2 SYSTEMS) 900RTS-0001

Figure 33 - IO-V function block connections

Figures 34, 35, and 36 demonstrate the connection of a series output relay’s normally OPEN contact to

protect against outputs that are stuck “ON”. This relay may be added individually as shown in Figure 34

and 36 or common for multiple channel outputs as shown in figure 35 and 36. The series output must be

configured to operate when the DO-V’s or AO-V’s Fail pin or VFail pin goes “ON”.

Figure 36 – Series Relay for Analog Outputs System Monitor Function Blocks

The HC900 Controller includes function blocks that enable the user to monitor the status of system

functions. When constructing a control configuration, consider adding the following monitoring function

blocks to the control strategy:

 ASYS – System Monitor

 FSYS – Fast System Monitor

 RK – Rack Monitor

 FMON – Fault Monitor

These function blocks are described in the HC900 Function Block Reference Guide #51-52-25-109.

Rack Installation

Overview

This section contains procedures for installing one or more HC900 Controllers. It is recommended that the

information in this section be reviewed before beginning the installation. Familiarity with the overall

procedure will help to prevent errors and will promote efficiency in general. ABS installations require

additional protection from the environment and must be installed in a grounded metal enclosure.

Note: Un-configured racks will not be detected in 100ms base cycle mode and it is not recommended to

connect to IO network/switch

Tools Required

The primary tools required during installation are listed in Table 6.

Table 6 – Installation Tools

Item Description Comments

Common tools

 Wire strippers

 Crimper

Screwdrivers

 Small flat-tip

 Small/medium flat-tip or Phillips

 Large (long blade)

Other

 Electric drill, with drill bits for #10 or M4

screws, and with drill-bit extender

 Vacuum cleaner, brush

 Pen, ball-point or felt-tip, for entering data on

labels for I/O modules)

 Multi-Meter (Volt/Ohms/Amps)

 Soldering pencil or gun (for attaching filter

capacitors to I/O wiring shields)

Special tools

 Precision meters

For Power Supply and for I/O Wiring

For Terminal Lugs on Power Supply wiring

and on I/O wiring shields

For Euro-style Terminal Blocks

For Barrier style Terminal blocks); also for

captured screws in Terminal Blocks

For use as I/O Module extractor

For rack mounting

For use during and after drilling operations

For entering data on labels for I/O modules

For safety checks and for equipment test

For attaching filter capacitors on I/O wiring

shields

(If required) for testing Analog calibration;

refer to Analog Calibration in this manual.

Equipment Preparation

A checklist for site preparation is given in Table 7.

Table 7 – Site and Equipment Preparation

Step Procedure Reference

1 Verify that sufficient numbers of the following items are on

hand:

 Racks (4-, 8- and 12-slot)

 Power Supplies: 1 per rack or 2 per rack if redundant

powered rack.

 C30/C50/C70 Controller Module or Scanner 1 port (1 per

rack)

 Redundancy:

 Each Controller Rack: 2 Power Supplies, 2 C75 CPUs,

1 Redundancy Switch Module.

 Each I/O Rack: 1 Scanner dual-port module, 1 Power

Supply, 1 reserve Power Supply (optional), 1 Power

Status Module (optional)

 I/O Modules (correct type for each configured slot)

 Terminal Blocks, Barrier or Euro style, (1 for each I/O

Module)

 Jumpers 2-position or 10-position, (for designated

Terminal Blocks)

 Tie Wraps (1 or 2 for each Terminal Block)

 I/O Label (one per terminal block, by module type)

 Filler Block Cover (1 for each slot not occupied by an

I/O Module)

 Blank label (1 for each Filler Block Cover)

 Grounding Bars for I/O wiring shields (1 or 2 for each 4-

slots in each rack)

 Wiring terminal lugs (for connecting I/O shields to

grounding bars)

 Sheet metal screws, steel #10 or M4, for mounting racks

in enclosures (4 screws for 4-slot racks, 8 screws for 8- or

12-slot racks)

 Section on Pre-Installation

Planning.

 Sections on installation

Step Procedure Reference

2 Install (or verify correct installation of) enclosures for HC900

Controllers and ancillary equipment:

 Mounting rails or flat-panels

 (for cabinet with multiple HC900 Chassis):

 grounding bus

 barrier strip for AC power

 Master control Relay

Mount Racks

Table 8 – Mount Rack

3 Install (or verify correct installation of) enclosures (“closets”)

for networking devices:

See Pre-installation planning

sections.

Note:Some networking devices

may share enclosures with

HC900 Controller components.

4 Install (or verify correct installation of):

 External disconnect switches

 Fuses

at the power source associated with input sensor or output

devices for I/O modules.

See I/O Module Installation

and Wiring on page 77.

5 Arrange and organize items to be installed at or near

enclosures.

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