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ABB 2VAA005093 HR Series Control and I/O

HR Series Control and I/O

Achieving total plant automation

with a single control and I/O platform

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Description

HR Series Control and I/O

Achieving total plant automation

with a single control and I/O platform

ABB 2VAA005093 HR Series Control and I/O

HR Series Control and I/O

Achieving total plant automation

with a single control and I/O platform
ABB Ability™ Symphony® Plus is the new generation of ABB’s highly acclaimed

Symphony family of distributed control systems – the world’s most widely

used DCS in power generation and water management applications. In all,

there are more than 7,000 Symphony DCS installations in operation all over

the world, more than 5,000 of which are in power and water applications.

No other automation platform has such a long

field record and large global installed base as

ABB’s Symphony Plus family. For more than 35

years, the system has progressed through several

evolutionary steps. From Network 90 in 1980,

through INFI 90TM, INFI 90TM Open, and Symphony,

to Symphony Plus, the system progression has

followed ABB’s long-held policy of ‘Evolution

without obsolescence,’ ensuring that each new

generation enhances its predecessor all the while

maintaining full compatibility with them.

Symphony Plus includes a comprehensive suite

of standards-based control and I/O hardware

and software that meets your requirements

for total plant control. The suite's HR Series

(Harmony Rack) meets the past, present and

future needs of its users by protecting their

previous control investments while delivering

higher performance, reliability, and capacity.

HR Series control-based systems feature scalable,

high-performance controllers, a comprehensive

set of I/O options, fast, secure and redundant

communications, an efficient easy-to-use

engineering tool, and a state-of-the-art HMI

workplace. Newest additions to the HR Series

portfolio include an environmentally hardened

DIN-rail mounted native remote I/O option and

integration of intelligent electrical and field

devices via PROFIBUS, HART and Modbus TCP

communication protocols.

In summary, HR Series control-based solutions

lower system life cycle costs and total cost

of ownership by delivering the value needed

to remain competitive in today’s challenging

business environments: increasing reliability,

minimizing equipment downtime, improving

production yields, reducing maintenance and

support costs, reusing physical and intellectual

control and I/O investments, and adding new

products and features with ease.

Overview HR Series process control unit (PCUs) functional overview Symphony Plus HR Series provides a scalable communication products including the NIS21/

solution that spans and integrates loop, unit, NPM22 modules provide significant increases to

area, plant and interplant controls. Its system performance and capacity compared to previous

communication architecture is based on a generations. Additionally, new HR Series INFI-Net

high-speed, high-throughput and highsecurity to Computer Interface (ICI), INFINet to INFI-Net

redundant INFI-Net control network. The scalable Local and Remote Bridge modules, and INFInetwork supports any combination and quantity Net to PN800 (INFI-Net over Ethernet) Bridge

of control, engineering, operation and application modules are available.

interface nodes. Each node on the control

network operates independently of other nodes. The Harmony OPC server provides OPC

Acting as its own communication manager, the connectivity between devices on the INFI-Net

system requires no traffic directors. INFI-Net to control network and OPC client applications. In

INFI-Net communication modules support multi- non-redundant and redundant configurations,

network system topologies that provide a system it can be used in conjunction with ABB products

capacity of more than 62,000 nodes. such as DataLink and popular non-ABB products

such as OSIsoft PI System and Aspen InfoPlus.21.

High system reliability and availability are

key characteristics of this mission-critical HR Series ICI800 Ethernet CIU provides Ethernetcontrol network. Reliability is bolstered by based communication between INFI-Net and

redundant hardware and communication the system’s engineering tools, HMI and the

paths. Extensive use of error checking and Harmony OPC server for connection to thirdmessage acknowledgment assures accurate party applications. As per NERC CIP-007-2

communication of critical process data. Patented R5, SSL certifications authenticate its

exception reporting technology optimizes the connections with interface applications, further

use of control network bandwidth. The store safeguarding the integrity and privacy of the

and forward ring topology of INFI-Net, along ICI800 communication path.

with multi-master and multi-cast messaging

features result in INFI-Net having an effective

bandwidth that exceeds 300 Mbaud. INFI-Net

communications are also highly deterministic.

Powerful, scalable control platform

HR Series controllers are the latest in a long

line of field-proven multi-function rack process

controllers, and include the BRC300, BRC400,

and the BRC410 bridge controllers (figure 3).

This scalable family of controllers, based on a

160 MHz, 32-bit Freescale Coldfire processor, can

be adapted to a broad spectrum of applications

and process requirements. HR Series controllers

feature an extensive library of more than 150

predefined control algorithms or function

codes. These functions provide the power to

easily design complex control strategies to fit

any control application, including continuous,

sequential, batch and advanced control. In

addition to standard function blocks, HR Series

controllers support C programming and batch

functions.

HR Series controller features include:

• Enhanced controller reliability

• More than 10x performance of previous

generation controllers

• Simultaneous support for all HR Series I/O,

SD Series I/O and S800 I/O subsystems

• Intelligent device integration via HART I/O

and PROFIBUS DP V0, V1, V2

• Downloadable firmware

• BRC400 / BRC410 specific enhancements:

– Extended user configuration memory

(2 MB NVRAM)

– Support for 30,000 function blocks

– Flexible online configuration capability

– Modbus TCP device integration via 100 MB

Ethernet port (BRC410 only)

High reliability and availability

With redundant controller, communication, I/O

and power options such as the recently released

MPS IV (Modular Power System), HR Series

controller subsystems provide the highest level

of availability. Compliance with international

standards assures the highest level of reliability

and quality needed to meet the most rigorous

global specifications and requirements.

Backward compatibility through ABB’s ‘Evolution

without obsolescence’ life cycle program ensures

protection of installed investments while

providing the most cost-effective and seamless

way of introducing new functions and technology

into a running plant. Together, the HR Series

provides users with fast, accurate, uninterrupted

control of their process, resulting in greater

production efficiency, increased availability,

and lower maintenance costs.

Soft controller reduces commissioning times

For new plant, upgrade, or expansion projects,

HR Series soft controllers can dramatically reduce

commissioning and start-up time and costs by

permitting thorough testing and pre-tuning of

control loops prior to its implementation in the

field. The HR Series soft controller uses the same

control logic (ie, function block configuration) as

the physical HR Series controllers. Coupled with

virtual communication devices, the entire HR

Series control-based system can be implemented

within one or more PCs which allow for testing

results made in the virtual environment to be

directly transferable to the operating system

environment.

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