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Description
■ Communicates with up to 4 AC 800M controllers
■ Communicates with other Harmony / INFI 90 controllers via Controlway and standard function codes
■ Bi-directional communication of up to 4,000 MODBUS points at 250 ms or less
■ 100 MB Ethernet port using MODBUS TCP protocol
■ Deploys adva nced RISC microprocessor technology – Motorola 32-bit Coldfire with 8 megabytes of onboard
DRAM
■ High availability and fault tolerance in a redundant pair configuration
■ Configuration supported by the Composer Engineering Tool (version 5.0, SP 2 or later)
■ Ability to interface to third-party PLC’s and devices via MODBUS TCP
ABB HPG800 Harmony PCU Gateway
Harmony PCU Gateway (HPG800) Features■ Communicates with up to 4 AC 800M controllers
■ Communicates with other Harmony / INFI 90 controllers via Controlway and standard function codes
■ Bi-directional communication of up to 4,000 MODBUS points at 250 ms or less
■ 100 MB Ethernet port using MODBUS TCP protocol
■ Deploys adva nced RISC microprocessor technology – Motorola 32-bit Coldfire with 8 megabytes of onboard
DRAM
■ High availability and fault tolerance in a redundant pair configuration
■ Configuration supported by the Composer Engineering Tool (version 5.0, SP 2 or later)
■ Ability to interface to third-party PLC’s and devices via MODBUS TCP
Figure 21.
To learn more about the HPG800 peer-to-peer rack module, please refer to
3BUS094832.
INFI90FCLib for AC 800M. INFI90FCLib is an AC 800M evolutionary library that
contains INFI 90 Function Codes. The purpose of the INFI 90 Function Block library
is to allow Harmony system owners to protect the intellectual property embedded
within their existing controllers. Specifically, the library is designed to make
evolution of Harmony control applications to AC 800M straightforward and simple.
The INFI90FCLib does this by providing an equivalent function block in AC 800M for
the function codes from Harmony. Table 3 lists the IEC 61131-3 Function Block Types
(FBTs) provided in the INFI90FCLib.
FC# INFI 90 FC AC 800M FBT FC# INFI 90 FC AC 800M FBT
1 F(n) FnGen 97 REDDI RedDI
3 F(t) LeadLag 98 SLSEL SLSEL
4 PULPOS PulsePosn 110 RNG5 Rung5
5 PULSE PulseRate 111 RNG10 Rung10
7 SQRT Sqroot 112 RNG20 Rung20
8 VELLIM RateLimiter 116 JUMP JumpMCR
9 T XferReal 117 RECIPB RecipeBool
12 H//L HiLowComp 118 RECIPR RecipeReal
15 SUM Sum2Real 119 BMUX MuxBool
18 PID ErrPID 120 RMUX MuxReal
19 ΔPID DeltaPID 123 DD DeviceDriver
21 M/A-BAS BasicStation 124 SEQMON SeqMon
30 AOL AOL 125 DEVMON DevMon
31 TSTQ TSTQ 126 RDEMUX DMuxReal
32 TRIP TRIP 129 MSDD MSDD
34 S/R SRMem 134 MULTIMON MULTIMON
35 TD-DIG TimerBool 135 SEQMGR SEQMGR
36 QOR QOR 136 RMC RMCB
45 DOL DOL 141 SEQMST SeqMstrSlv
52 T-INT XferDint 142 SEQSLV SeqMstrSlv
58 DELAY DelayReal 151 TEXT TexSel
59 T-DIG XferBool 156 APID APID
61 BLINK Blink 160 Smith ISC
62 RCM RCM 161 SEQGEN SeqGen
65 DSUM DSum 165 MOVAVG MovAvg
68 REMSET REMSET 166 INTEGR Integrator
69 TSTALM TSTALM 167 POLY POLY
80 M/A Station 168 INPOL INPOL
81 EX/MFC Exec 171 TRIG TRIG
85 UP/DN UpDnCount 172 EXP EXP1
86 ETIMER ElapTimer 173 POWER POWER
90 EEX/MFC ExExec 174 LOG Log1
95 MODSTAT MODST 177 DAANG DAANG
96 REDAI RedAI 211 DADIG DADIG
To read more about AC 800M’s INFI 90 evolutionary library, please refer to the
INFI90 Function Code Library for AC 800M – Application Overview, 3BUS094839.
S800 I/O – Harmony Termination Unit (TU) prefabricated cables. To minimize
the risk and costs of re-terminating field wires, ABB has created a family of cables
that preserves the investments made in standard Harmony field wiring terminations.
These prefabricated cables allow for the I/O module upgrade to S800 I/O without
ever touching the field wires. The cables are used in place of the traditional NKTU
cables. They connect the existing TU to S800 I/O modules via standard cable plug-ins.
S800 I/O cables exist for 24 VDC Digital I/O, 4-20 mADC Analog I/O, TC, mV, RTD I/O
(ASM01, ASM02, and ASM03) termination units. Similar solutions exist for Harmony
Block bases (AIN, AOT, DIN, and DOT).
Whether replacing aging PLCs or incrementally upgrading older Network 90 / INFI 90
based controllers, especially AMM, LMM, COM, and MFC modules, these control evolution
products allow for seamless evolution to AC 800M – S800 I/O without the costs and risks
associated with “rip-and-replace” controller upgrade methods (summarized in Table 5).
Traditional “Rip and Replace” Upgrades ABB INFI90FCLib for AC 800M upgrades
Re-engineering or translation of control
applications
Minimal to no engineering required
New algorithms result in new process
control behaviors
Process control is same as before
Long commissioning and start-up periods
(re-configuration and re-tuning of loops)
Minimal commissioning and start-up
(no re-tuning of loops)
Create new documentation Documentation converted and enhanced
Results in:
• Greater loss of production
• Increased risk
• Higher project costs
Results in:
• Minimal loss of production
• Minimal risk
• Lower project costs
Table 5. By avoiding high project costs and production risks, ABB control evolution upgrades
cost 60 – 80% less than “rip-and-replace” alternatives
System 800xA’s Device Management features (Figure 23) lower lifecycle costs through
significant savings in the design, implementation, and operation of field equipment.
The harnessing of untapped potential from the substantial installed base of HART®
devices conforms with the ARC Advisory Group analysis that: “Users can employ many
of their HART field devices with new generation automation architectures, making the
migration to a new process automation system more economical while increasing the
availability of intelligent data that has long been under utilized.”
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