KOLLMORGEN-RCU501Remote Controller Unit

KOLLMORGEN-RCU501Remote Controller Unit

Application types • Dynamic Positioning Systems • Thruster Control / Steering Systems • Navigation Sensor Integrator • Integrated Process Control Systems • Alarm and monitoring Systems • Safety Systems Function • Dual ethernet LAN process networks • Dual RedundancyNet interface for  redundant RCU confi guration • Dual Remote IO process BUS (RBUS)  • 4 general purpose Digital Input channels • 4 general purpose Digital Output  channels • 32 serial lines for 3rd party interface • 2 PROFIBUS channels for 3rd party  interface • 2 CANBUS channels for 3rd party  interface Feature • Single unit topology: SIL 1 compliant • Dual unit topology: SIL 2 and SIL 3  compliant • Triple unit topology • Ex Zone 2 approved • Compliant to the following protocols: 1. Modbus (Serial and TCP) 2. NMEA 0183 3. PROFIBUS/PROFIsafe  4. CAN/DeviceNet • 3rd party vendor specifi c protocols are  available upon request • Power: 1. Redundant power input with power  alarm monitoring 2. Inrush current and over-voltage  protection • Enhanced watchdog with fail-safe  function and system status output Benefi ts The following built-in functions  minimize system downtime: • Extended Built-in Self- Test (BIST)  for computer diagnostics and fault  identifi cation during start-up and runtime • Prepared for online remote diagnostics • Prepared for online fi rmware upgrade  • Bootable from fi le server or local fl ash  memory • Easy installation and replacement 1. DIN Rail mounting 2. All connections are pluggable 3. 3 digit address switches • Hot swap in redundant applications, dual and triple Hot-Standby redundancy,  1oo2 redundancy  • Status LED indication (Normal/Error) • RoHS compliant Computer performance • RCU501 performance is application  dependant and governed by process  complexity, updating frequency and  number of interfaced I/O. Maximum  updating frequency is 50 Hz. • Confi guration guidelines: 1. ESD/PSD: max. 800 I/O,  F&G: max. 700 I/O  both at scan rate: 1 Hz 2. Process/ Automation:  max. 2000 I/O,  design advice: 1280 I/O  both at scan rate: 1 Hz 3. Anti-surge: 3 loops, Scan rate: 50 Hz 4. Dynamic Positioning: Triple  redundant DP system combined  with Position Mooring. (Scan rate  is adapted to signal processing and  varies from 1 to 10 Hz).

KM article number RCU501: 603439 Standards RCU501 complies with the following: • IACS E10 • IEC 60533 • IEC 60945 • IEC 61508 • IEC 62061 Type approval RCU501 is type approved by: • Det Norske Veritas (DNV)  • The American Bureau of Shipping  (ABS)  • TÜV Rheinland • Wurldtech™; Achilles level 1  certifi ed CE marking CE mark compliant, confi rm to: • 2004/108/EC (EMC directive) • 94/9/EC (Atex directive) Ex certifi cation Ex nA II T4 (Zone 2) Environmental  specifi cations Ambient temperatures and humidity: • Temp. Operation: -15˚C to 70˚C • Temp. Storage: -25˚C to 70˚C • Humidity Operation: Up to 98% RH • Humidity Storage: Up to 98% RH Protection Standards: IP 20 Dimensions Height: 355 mm Width: 158 mm Depth: 87 mm Weight: 1.35 kg Cross point screw lock on DIN Rail T35  7.5/15 according to EN 50022 Electrical Input supply voltage: 24 VDC  (+30%, -25%) Nominal current consumption: ≈ 0.8 A Start-up current: Max. 2.7 A Power consumption: Max. 20 W Heat dissipation: Max. 20 W Power connectors:  • Screw terminals (slotted)  • Cable cross section: 2.5 mm² Processor and memory Processor: • Type: Power PCTM host processor  MPC8245 • Clock frequency: 400 MHz Memory: • RAM size and speed: 64 MB @ 133  MHz • PROM: 16 MB application fl ash-fi le Serial line Channels: 32 insulated serial lines,  distributed on 8 RJ45 connectors Physical layer: RS232. RS422 and  RS485 Multidrop via RSER200 Bit rate: Max. 115 kb/s General purpose I/O  channels Digital Output (DO):  • 4 x opto-isolated outputs • 1 x opto-isolated watchdog (for  external interface) Digital Input (DI): 4 x opto-isolated  inputs I/O connectors:  • Cage clamps  • Cable cross section: 1 mm² LAN interface Process network & RedundancyNet:  2 x RJ45 Ethernet IEEE 802.3 type  10BASE-T/100BASE-TX RBUS interface Connector: 2 x RJ45 Bit-rate: 2 Mb/s Signal code: Manchester encoded  (Self-clocked) Copper wire topology: • Insulation: 500 V (Optocoupler) • Physical layer: RS485 Multidrop • Cable attenuation: < 6.5 db/100m @  10 MHz (CAT 5) • Cable length: Max. 200 m between  repeaters. Max. 3 repeaters Fibre optical topology (w/ additional  fi bre media converter): • Fibre cable: 62.5/125 μm. Multimodus • Connector: ST • Cable length: Max. 1000 m (point to  point). 500 m if used in patch-panel  topology Field interface CAN interface:  • 2 x CANopen/DeviceNet @ 5 pole  cage clamp terminals. 2.5 mm² cable • Bit rate: Max. 1 Mb/s. (DeviceNet not  defi ned above 500 kb/s) PROFIBUS interface:  • 2 x opto-isolated 9 Pin female  D-Sub connectors • Bit rate: Max. 12 Mb/s Life cycle prediction Predicted failure rate @ GB 25˚C (60%  confi dent, based on chip suppliers data):  24.2 Years Predicted failure rate @ NS 35˚C  (Environmental de-rating based on Rome  Laboratory toolkit): 6.5 Years