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Description
The 4 Amp 16 Point Relay Output module provides 16 Form A relays for controlling
output loads. The maximum output switching capacity of each circuit is 4 Amps. Each
output point is isolated from the other points, and each point has a separate common
power output terminal. Outputs provide a high degree of noise immunity, minimizing
the need to add external snubbers. The relay outputs can control a wide range of
output devices, such as: motor starters, solenoids, and indicators. The user must
supply the AC or DC power to operate the field devices.
GE IC694MDL916 Output Module, Isolated Relay
The 4 Amp 16 Point Relay Output module provides 16 Form A relays for controlling
output loads. The maximum output switching capacity of each circuit is 4 Amps. Each
output point is isolated from the other points, and each point has a separate common
power output terminal. Outputs provide a high degree of noise immunity, minimizing
the need to add external snubbers. The relay outputs can control a wide range of
output devices, such as: motor starters, solenoids, and indicators. The user must
supply the AC or DC power to operate the field devices.
This module is available as a PACSystems RX3i module (catalog number
IC694MDL916), illustrated at left, or as a Series 90-30 PLC module (catalog number
IC693MDL916). The RX3i version is only compatible with a PACSystems RX3i CPU.
The Series 90-30 version can be installed in any I/O slot in a PACSystems RX3i or
Series 90-30 PLC. See the next page for details of specific CPU version requirements.
Module MDL916 can be used with a Box-style (IC694TBB032), Extended Box-style
(IC694TBB132), Spring-style (IC694TBS032), or Extended Spring-style
(IC694TBS132) Terminal Block. Extended terminal blocks provide the extra shroud
depth typically needed for shielded wires. See the PACSystems RX3i System Manual,
GFK-2314 revision B or later for more information about terminal blocks. Terminal
Blocks are ordered separately.
A DIP switch on back of the module is used to select the outputs’ default mode: Force
Off or Hold Last State. The module must be removed from the backplane to set this
switch.
Individually-numbered LEDs indicate the ON/OFF state of each output. The red/green
TB LED is green when the module’s removable terminal block is locked in place. It is
red when the terminal block is not locked.
Module IC694MDL916 reports Addition of Terminal Block, Loss of Terminal Block,
Hold Last State Configuration Mismatch, and Module Over Temp messages to the
RX3i CPU. Module IC693MDL916 does not report diagnostic status to the CPU.
The red bands on the door card show that MDL916 is a high-voltage module.
Release Information
Release History
Release Comments
IC693MDL916-AA, IC694MDL916-AA Initial Release
Functional Compatibility
Compatible CPU Versions
Module Configuration Software PACSystems
RX3i Series 90-30
IC693MDL916 CPU350 - 10.60, CPU352 - 10.50,
CPU364 – 10.60, CPU374 - 11.03
IC694MDL916
Proficy Machine Edition
version 5.5,
Service Pack 2 or later
Firmware version
3.81
Not compatible
Installation in Hazardous Locations
• EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 HAZARDOUS
LOCATIONS IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS
LOCATIONS ONLY
• WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS I, DIVISION 2;
• WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES; AND
• WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER
HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
Specifications
Refer to the PACSystems RX3i System Manual, GFK-2314, for product standards and general specifications.
Outputs per Module 16 isolated Form A relay outputs
External Power Supply 0 – 125VDC (5/24/125 VDC nominal)
0 – 250VAC (47 to 63 Hz), 120-240VAC nominal
Isolation
Field to Backplane and
to Frame Ground,
Group to Group
250 VAC continuous; 1500 VAC for 1 minute.
Power Consumption 300mA at 5VDC from backplane maximum (all outputs ON)
Thermal Derating See next page
Output Characteristics
Output Voltage 5 – 125VDC (5/24/125 VDC nominal)
5 – 250VAC (47 to 63 Hz), 120-240VAC nominal
Output Current 10mA per point minimum
4A for 5-250VAC maximum (resistive or general purpose)
4A for 5-30VDC maximum (resistive)
200mA for 125VDC (maximum resistive)
2A pilot duty per output (5 to 30VDC, 5 to 250VAC)
2A lamp load per output (5 to 30VDC, 5 to 250VAC)
Output Voltage Drop 0.3VDC maximum
Output Leakage Current Not Applicable (open contact)
Response Times (On/Off) 10ms maximum (At nominal voltage excluding contact bounce)
Switching Frequency 20 cycles per minute maximum
Protection None. External snubbers may be applied if necessary
Relay Contact Life See chart on the next page
Diagnostic Information Field side terminal block presence detection reported to CPU (for RX3i
only)
* When this module is used with DC power supply IC695PSD040 or PSD140, special precautions should be taken
because dropouts in the source voltage will be seen by this module and may cause relay dropouts.
Thermal Derating
The table below shows the number of outputs that can be on at the same time under the maximum load of 4
Amps per point.
Load Current Limitations
Operating Maximum Current for Load Type Typical Contact Life
Voltage Resistive Lamp or Solenoid * (Number of Operations)
5 to 250 VAC 4 Amps 2 Amps 200,000
5 to 250 VAC 0.1 Amp 0.05 Amp 1,000,000
5 to 250 VAC 1 Amp 0.5 Amp 700,000
5 to 30 VDC 4 Amps 2 Amps 200,000
5 to 30 VDC 1 Amp 0.5 Amp 700,000
5 to 30 VDC 0.1 Amp 0.05 Amp 1,000,000
* Assumes a 7ms L/R time constant (DC inductive load) or Cos φ > 0.4 (AC inductive load)
Setting the Output Defaults
The DIP switch on back of the module determines how the outputs will operate if the CPU is set to Stop Mode or
loses communications with the module. The Outputs Default Mode selection made with the DIP switch must
match the selection made for this feature in the module’s software configuration. If the two do not match, a
warning message is displayed in the fault table.
The module must be removed from the backplane to set this switch. Note that there are two DIP switches on the
module. Only the upper switch is used.
Outputs Default mode DIP Switch
Closed (left) = Hold Last State
Open (right) = Force Off
Not Used
With the Outputs Default Mode switch in the right
(open) position, the outputs will turn off whenever
communication with the CPU is lost.
When the switch is in the left position, the outputs
will hold their last programmed value whenever
communication with the CPU is lost. Backplane
power must be present to Hold Last State.
Otherwise, the module will default outputs
regardless of the DIP switch setting.
Field Wiring: MDL916
Connections Terminals Terminals Connections
Output 1, Normally-Open 1 19 Output 9, Normally-Open
Output 1 Return 2 20 Output 9 Return
Output 2, Normally-Open 3 21 Output 10, Normally-Open
Output 2 Return 4 22 Output 10 Return
Output 3, Normally-Open 5 23 Output 11, Normally-Open
Output 3 Return 6 24 Output 11 Return
Output 4, Normally-Open 7 25 Output 12, Normally-Open
Output 4 Return 8 26 Output 12 Return
Output 5, Normally-Open 9 27 Output 13, Normally-Open
Output 5 Return 10 28 Output 13 Return
Output 6, Normally-Open 11 29 Output 14, Normally-Open
Output 6 Return 12 30 Output 14 Return
No Connection 13 31 No Connection
Output 7, Normally-Open 14 32 Output 15, Normally-Open
Output 7 Return 15 33 Output 15 Return
No Connection 16 34 No Connection
Output 8, Normally-Open 17 35 Output 16, Normally-Open
Output 8 Return 18 36 Output 16 Return
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