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Equipment control system
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Description
ABB machinery drives are designed to meet the production
and performance needs of machine builders, system
integrators, panel builders and end users in a broad range
of applications. ACS850 drives are ideal for applications like
cranes, extruders, conveyors, winders, pumps, fans and
mixers in industries such as material handling, plastic and
rubber, food and beverage, textile and metals.
ABB ACS850 machinery drives
ABB machinery drives are designed to meet the production
and performance needs of machine builders, system
integrators, panel builders and end users in a broad range
of applications. ACS850 drives are ideal for applications like
cranes, extruders, conveyors, winders, pumps, fans and
mixers in industries such as material handling, plastic and
rubber, food and beverage, textile and metals.
The drives can be configured to meet the precise needs
of industries and order-based configuration is an integral
part of the offering. Covering a wide power and voltage
range with standard and optional features, the drives are
readily programmable, making their adaptation to different
applications easy.
Wide range of options
ACS850 drives offer a wide range of built-in options such
as different I/O and communications. A wide selection of
external accessories is also available. The flexibility and
programmability of the drives make them suitable for many
applications in different industries.
Introduction to ACS850
Robust design
The current ratings of ABB machinery drives are designed for
applications that have a high overload requirement. At the
heart of the drive is the motor control platform, direct torque
control (DTC) that provides accurate motor torque and speed
control even without feedback. The drive is designed for a
long working life and as such, parts like fans and capacitors
are selected to maximize their lifetime. This, together with
the extensive protection features and design details such
as coated boards, results in excellent reliability for the
demanding industrial market.
Optimized cabinet assembly
ACS850 drives are designed to be built into a customer’s
own cabinet, using minimal cabinet space while ensuring that
cabinet assembly is as easy as possible. The drives can be
mounted side-by-side and cabinet assembly documentation
is included. The documentation gives examples of different
cabinet configurations, examples of drawings and hints on
the selection of auxiliary equipment
Feature Advantage Benefi t
Modular and compact design
Compact size, side-by-side
mounting
Smallest frame size is only 93 mm (4 in) wide.
More drives can be placed in the same cabinet.
Optimum installation layout and efficient cabinet space
usage.
Space and cost savings.
Modular design Many standard features and a wide range of options
allow different system configurations.
Fits many application needs.
Offers flexibility in system design.
User interface and programming
Intuitive human-machine interface Large alphanumeric display showing different assistants
and macros.
Faster and more accurate drive configuration.
Optimal drive settings as assistants offer interactive help.
Drive programming and
configuration
Can replace relays and small PLCs with function block
programming.
Lower investment cost.
Higher flexibility in system design.
Memory unit for easy drive
management
Complete drive configuration and settings are stored in
a separate memory unit.
Power or control unit can be replaced without
parameter setting.
Drive functionality can be easily configured, modified or
updated with the memory unit.
Offers quick and easy after-sales service.
Designed for reliability
Robust main circuit design Enhanced reliability.
Coated boards and long lifetime components.
Cooling supervision (depending on frame size).
Less process interruptions.
Lower maintenance costs.
Extensive protection Advanced thermal protection of the drive
semiconductors and motor.
Higher process uptime.
Early warning of any production interruptions.
Maintenance assistant Indicates preventive maintenance needs of drive, motor
or machine.
Helps with maintenance schedules and cost control of
maintenance.
Diagnostic assistant Helps in locating failures or reasons for performance
changes and suggests remedies.
Reduced process downtime.
Optimized use
Energy saving calculator Monitors used and saved energy, displayed in kWh,
currency (€ or $) or volume of CO2 emission.
Easy to check the return on investment.
Load analyzer Shows the load profile of the drive. Easy process analysis.
Energy optimizer Maximizes efficiency by optimizing the motor flux. Improves motor performance therefore making the
process more efficient.
Control and performance
Compatible with these AC motors:
- induction
- permanent magnet
- synchronous reluctance
Same drive can be used to control different motor types. Savings in investment costs.
Standard drive-to-drive link,
configurable as Modbus link
Galvanic isolated connection for master-follower
communication or Modbus.
Lower investment costs.
More reliable, disturbance-free isolation.
Different communication options Supports most common communication protocols. Can be applied to several existing processes.
Integrated safe torque off function
(up to SIL 3)
High SIL class means high reliability of the safety
function.
Can also be used to implement Emergency Stop
without contactors.
Cost-effective and certified solution for safe machine
maintenance.
Fulfils IEC 61508, EN 62061 and EN ISO 13849-1
standards.
Extensive configurable
standard I/Os
Optimized accessibility. Lower cost.
Fewer parts and installation work needed for cabinet
assembly.
Optional I/O extensions Plug-in analog and digital I/O extensions. Extends drives’ scope, performance and applications
opportunities.
Direct torque control Accurate, dynamic and static speed and torque control.
Excellent process control even without pulse encoder.
High overload and high starting torque.
Less noise during motor operation.
Output frequency up to 500 Hz.
Enhanced motor identification at standstill.
Improves product quality, productivity and reliability.
Lower investment cost.
Less maintenance.
Suitable for use where audible noise is an issue.
Applicable in high speed applications.
Better process control due to more accurate identifi cation.
Motor identification without decoupling the load
Purchase history
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