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Description
This publication describes the installation, operation, and maintenance of the Honeywell HC900 Process Controller. This publication includes the following sections.
Honeywell Digital Input, 24VDC (32 channel)900G32-0101
Chapter Title Page Content
Introduction 1 Model numbers, how to verify component compatibility, function description of
components, feature summary.
Components and
Architecture
17 Functional features and physical characteristics of the system and of each major
component of the HC900 Process Controller. Networking components and
methods of interconnection.
Pre-Installation
Planning
44 Pre-planning considerations and procedural guidelines for planning an installation.
Rack Installation 65 Procedures for installing the major components of the system: controller rack, I/O
expansion racks, and communication interconnections.
I/O Module
Installation and
Wiring
78 Procedures for installing I/O modules in the controller rack and I/O expansion
racks, and for wiring field devices to the terminal block associated with each
I/O module.
Communications
Installation
127 Guidelines for installing RS-232, RS-485 to USB cable, RS-485, and Ethernet
cabling and associated components.
Operating
Characteristics
155 Characteristics of the HC900 Process Controller as they relate to configuration of
a control strategy, and to operation of an installed and running system.
Redundant
Operating
Characteristics
165 Characteristics of redundant operation.
Diagnostics and
Troubleshooting
173 Mechanisms that detect and react to faults in the operation of HC900 Process
Controller hardware and/or software components.
Analog Calibration 191 Hardware configuration required for calibrating AI and AO modules from the
configuration software.
Removal and
Replacement
Procedures
196 Guidelines for replacing system components; includes Cautions and Warnings as
applicable.
Specifications 206 Details of HC900 Process Controller design and functioning.
Appendix -
Installation of
Remote
Termination Panels
(RTPs)
217 The Remote Termination Panel (RTP) provides an easy way to connect the
HC900 controller to the field wiring. The RTP integrates some of the typical
externally connected components, reducing wiring and setup time. It also
minimizes the need for multiple wires under a single screw connection by
expanding the connectivity of the shared terminals of the I/O modules.
Model Selection Guide
Legacy System
Description Model number SIL Compatible*
Racks
4 I/O Slot Rack 900R04 – 0001 No
8 I/O Slot Rack 900R08 – 0101 No
12 I/O Slot Rack 900R12 – 0101 No
8 Slot Rack -Red. Power 900R08R – 0101 No
12 Slot Rack - Red. Power 900R12R – 0101 No
Redundant CPU Rack 900RR0 – 0001 No
Controllers
Controller C50 CPU 900C52 – 02XX-00 No
Controller C30 CPU 900C32 – 02XX-00 No
Controller C70 CPU 900C72 – 01XX-00 No
Controller C70R CPU 900C72R – 01XX-44 No
Redundancy switch module 900RSM – 0001 No
I/O Scanner - 2 Port (1 per I/O rack) 900C73R – 01XX-44 No
I/O Scanner (for remote rack) 900C53 – 02XX-00 No
Redundant Power Status Module 900PSM – 0001 No
Power Supplies
120/240VAC, 60W 900P01 – 0001 No
120/240VAC, 28W 900P02 – 0001 No
+24VDC 900P24 – 0001 NA
I/O Modules
Analog Input (8 channel) 900A01 – 0102 No
High Level Analog Input (16 channel) 900A16 – 0001 No
Analog Output, 0 to 20mA, (4 channel) 900B01 – 0201 No
Analog Output, 0 to 20mA, (8 channel) 900B08 – 0001 No
Analog Output, 0 to 20mA, (16 channel) 900B16 – 0001 No
Digital Input, Contact type, (16 channel) 900G01 – 0102 No
Digital Input, 24VDC (16 channel) 900G02 – 0102 No
Digital Input, 24VDC (32 channel) 900G32 – 0001 No
Digital Input, 120/240 VAC, (16 channel) 900G03 – 0102 No
Digital Input, 120/240VAC, 125VDC (16ch-Iso) 900G04 – 0001 No
Digital Output, Relays ( 8 channel) 900H01 – 0102 No
Digital Output, 24VDC (16 channel) 900H02 – 0102 No
Digital Output, 24VDC (32 channel) 900H32 – 0001 No
Digital Output, 120/240 VAC (8 channel) 900H03 – 0102 No
Pulse/Frequency/Quadrature 900K01 – 0101 N
Description Model number SIL Compatible*
I/O Components
Low VoltageTerminal Block (Euro style) 900TEK – 0001 No
Low VoltageTerminal Block (Barrier Style) 900TBK – 0001 No
High VoltageTerminal Block (Euro style) 900TER – 0001 No
High Voltage Terminal Block (Barrier Style) 900TBR – 0001 No
High Density Terminal Block 900TCK – 0001 No
I/O Components
Analog Input Remote Terminal Panel (RTP) 900RTA – L001 NA
Relay Output Remote Terminal Panel (RTP) 900RTR – H001 NA
DI, DO, AO Remote Terminal Panel (RTP) 900RTS – 0001 NA
Low Voltage RTP Cable (1.0M, 3.28ft.) 900RTC – L010 NA
Low Voltage RTP Cable (2.5M, 8.2ft.) 900RTC – L025 NA
Low Voltage RTP Cable (5.0M, 16.4ft.) 900RTC – L050 NA
High Voltage RTP Cable (1.0M, 3.28ft.) 900RTC – H010 NA
High Voltage RTP Cable (2.5M, 8.2ft.) 900RTC – H025 NA
High Voltage RTP Cable (5.0M, 16.4ft.) 900RTC – H050 NA
High Density RTP Cable (1.0M, 3.28ft.) 900RTC – 3210 NA
High Density RTP Cable (2.5M, 8.2ft.) 900RTC – 3225 NA
High Density RTP Cable (5M, 16.4ft.) 900RTC-3250 NA
Filler Block Terminal Cover 900TNF – 0001 NA
Shield Terminal Strip (package of 2) 900TSS – 0001 NA
Terminal board jumpers (10, two pos jumpers) 900J02 – 0001 No
Terminal board jumpers (10, ten pos.jumpers) 900J10 – 0001 No
Manuals
Full Document set on CD 900ME1 – 00XX-XX NA
Software
HC Designer Config. Software CD 900W01 – 00XX-XX NA
HC Utilities Software/Documentation CD 900W02 – 00XX-XX NA
Kits & Accessories
Redundant Power, Rack Extension Kit 900RPE – 0001 NA
Spare I/O Label Kit 51452262 – 501 NA
Replacement Battery Kit 51500638 – 501 NA
Ethernet Cable (10 feet) 51451432 – 010 NA
Ethernet Cable (20 feet) 51451432 – 020 NA
Ethernet Cross-over Cable (20 feet) 51451996 – 020 NA
Null Modem Cable 51404755 – 501 NA
Null Modem Cable used with 900C70R 50004820 – 501 NA
250 ohm Shunt Resistor Kit ( (8/pkg.) 51205995 – 501 NA
Ethernet Switching Hub (8 Ports) 50008930 – 001 NA
24 VDC Power Supply 51452041 – 501 NA
Purchase history
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