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Description
FAU810 Specifications
Each Flame Analysis Unit consists of two independent
channels. Each channel can receive and process a Flame
Detector signal. The two Detectors may be in any combination
of the following designs:
− SF810 Flame scanner heads
− All DFS Flame scanner heads
− Flame Rods (Ionic Flame Monitoring)
ABB FAU810 Flame Analysis Unit
Flexible and Reliable Device for use with all ABB FlameDetectors.
The Flame Analysis Unit, or FAU810, is ABB’s latest
leading-edge fl ame analysis device.
The FAU810 is designed from the ground up for maximum
fl exibility, usability and reliability. It takes advantage of the
latest technologies available to make fl ame analysis as
cost-effi cient as possible, while retaining ABB’s rock-solid
reputation as the most reliable instruments in the industry.
The FAU810 is easy to install and confi gure, fl exible to
operate, and uses redundant Profi bus DP-V1 or standard
Modbus interfaces for easy and safe data exchange and
tuning. You can connect any type of ABB Flame sensing
device to the FAU810. This makes the FAU810 the standard
module for all ABB Flame Scanner application and the
preferred solution for retrofi tting existing installation.
It determines if the current signal value is within the
programmed limits as defi ned by Functions. A variety of
limits can be defi ned in the FAU810 to account for any
situation that may occur in utility or industrial boilers.
Collects Signal Values from the Flame Detector
The FAU810 analyzes the signals generated from the Flame
Detector.
Calculates Signal Quality
The FAU810 measures the quality of the signal to provide an
indication of changes in the burner flame.
Quality values act as a barometer, forecasting when a burner
flame-out is likely to occur. This can help you to anticipate
changes and problems.
Continuously Detect Faults
The instrument automatically monitors the electronic
components of the Flame Detector and FAU810 unit to detect
system problems or faults.
Signals Unsafe Conditions
A no-flame condition occurs when the FAU810 logic
determines that an unsafe condition exists.
Remote supervisory
Extended set-up, parameter fi les archiving, groups view,
advanced diagnostic including fl ame raw data, real time and
historical trends of up to 254 scanner heads networked is
possible either through the PC based package Flame ExplorerTM
or with DTM through any Profi bus DP-V1 master remote.
FAU810 Specifications
Each Flame Analysis Unit consists of two independent
channels. Each channel can receive and process a Flame
Detector signal. The two Detectors may be in any combination
of the following designs:
− SF810 Flame scanner heads
− All DFS Flame scanner heads
− Flame Rods (Ionic Flame Monitoring)
Each Detector is independently configurable from the FAU810
pushbuttons and display, with Flame Explorer engineering tool
or via Profibus
The FAU810 can be powered by a single or redundant 24
VDC source (+/- 20%).
The FAU810 has built-in diode auctioneering for power source
isolation.
Two digital input channels are available for remote parameter
switching. One digital input per sensor.
(Example: Parameters for a dedicated Flame Detector may be
tailored to monitor either coal or oil firing)
The FAU810 can be upgraded on site with any official
release of new product features by the proprietary Firmware
Download Utility.
FAU810 Specifications
Flame Failure Relay Drop-Out Configurable 0.2 to 4 seconds
Flame Relay(s) Three total, each with Form C contacts
Flame Relay Contact Ratings 250 Vac, 3A, 750 VA; 220Vdc, 300 ma, 66 watts
Fault Relay Contact Ratings 250 Vac, 3A, 750 VA; 220Vdc, 300 ma, 66 watts
Analog Flame Signal Outputs Two channels of 4-20 ma signals. Each channel may independently monitor Intensity, Frequency, Quality, or AC Amplitude
Serial Data Communication Two Galvanically isolated RS-485 interfaces (fully independent for redundancy)
Serial Data Format MODBUS (default), PROFIBUS DP-V1 (selectable)
Self Checking Time Cycle Electronics shall be checked every 0.1 seconds
Ambient Temperature 0° to 60° C (32°F to 140°F), 95% non-condensing atmosphere
Case Dimensions 13 cm height, 12 cm long, 11 cm wide
Electrical Connections Screw terminals, compression type, accepting 12 to 20 wire gage
Module Mounting Din Rail Mounted
Power Consumption: 4 watts Minimum, 10 watts Maximum, Typical 6 watts
Stacking Limitation 4 modules with power entry on the end module or 7 modules with power entry on the middle module
Power supply voltage 24VDC (-25%, +20% = 18 ÷ 29VDC )
Inrush current 6A peak, 2ms settling time
Customer Interface Specifications
LCD Display Graphic LCD Display Module displaying 4 lines of 20 characters and multiple bar graphs
Programming Push-Buttons 4 (Program, Display, Up, and Down)
Status Lights 4 (Power, Flame #1, Flame #2, and Flame #3 or Fault)
Program Lock-Out Local, DIP switch select
Flame/No Flame Bypass Key None on board
Remote Programming Remote programming of functions via RS-485 link and Flame Explorer software
RS 485 2 RS-485 interfaces, one for each channel for redundancy (each interface has access to both channels)
Relay Outputs 3 – Flame #1, Flame #2, and Flame #3 or Fault
Analog Outputs Two 4-20 ma analog outputs for Trending or Monitoring of Frequency, Intensity, Quality, or AC Amplitude
4÷20 mA (R load <= 500Ω) Galvanically isolated Precision: +/-5% f.s.
Module Set-Up Menus Module Set-Up is divided into two menus, “Configuration” and ”Program”. Edit mode is protected against
occasional mistyping
Recommended ABB standard
cable:
Single Sensor scanner P/N EC-DWG-G041ELE803
Dual Sensor scanner P/N EC-DWG-GO41ELE802
Maximum distance between SF810 scanner and FAU810, Flame Analysis Unit 500 meters (1500 feet)
Compatible scanner Refer to the table below for the compatibility of the FAU810 with the associated flame scannerOrdering code C10-12010 “FAU810 - Flame Analysis Unit, Dual Channel Complete Assembly with Dual Profibus DPV1”
Scanner Models Analysis Units
DFS FAU800 FAU810
SF810-IR Series (=/> Rev.E) XXX
SF810-IR Series (< Rev.E) XXX
SF810-UV Series (=/> Rev.E) X
SF810-UV Series (< Rev.E) XXX
SF810-UVIR Series (=/> Rev.E) X
SF810-UVIR Series (< Rev.E) X X
SF810-VL Series (=/> Rev.E) XXX
SF810-VL Series (< Rev.E) XXX
Safe Flame VL assembly round board (C10-24112) XXX
Safe FlameIR assembly round board (C10-24113) XXX
Safe Flame Full Spectrum assembly round board (C10-24114) XXX
1.5 Deg. PC board (C87-97308) XXX
4 Deg. PC board (C87-97342) XXX
IFM (Ionization Flame Rod) X X
Quick connect pin SF810 UVIR Term. Board Signal Name Internal wiring colour Pig tail fly end label Functional description
F 1 +15V Gr/Cy A (+B) Power supply +15V from FAU810/DFS
G 2 -15V Ye/Re B (-B) Power supply -15V from FAU810/DFS
H 3 IR SIG Ye/Bl C (SIG.IR) Live flame signal IR
J 4 GND Ye/Br D (Comm) Power supply return
Ground reference
E Not used
A 6 +15V Gr/Or F (+B) Power supply +15V from FAU810/DFS
B 7 -15V Gr/Mg G (-B) Power supply -15V from FAU810/DFS
C 8 UV SIG Gr/Bl H (SIG.UV) Live flame signal UV
D 9 GND Gr/Bk J (Comm) Power supply return
Ground reference
K Not used
L Not used
M 5 Wt/Re Not used
N 10 Wt/Bk Not used
P Not used
R Not used
S Not used
T Shield Grey T (Sh) Cable screen grounding
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